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Baymak Linyitomat Plus User Manual

Baymak Linyitomat Plus
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63 9810.0293 - Rev.00 - 08/09/2008
BAYMAK LĐNYĐTOMAT PLUS
DOMESTIC SOLID FUEL BOILERS
INSTRUCTION AND OPERATING
MANUAL
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Baymak Linyitomat Plus Specifications

General IconGeneral
BrandBaymak
ModelLinyitomat Plus
CategoryBoiler
LanguageEnglish

Summary

Symbols in the Manual

General Safety Cautions

Important Points for Mounting and Mounting Place

Installation on Load-Bearing Floors

Appliance requires adequate floor load-bearing capacity; use load-distributing plates if needed.

Access for Cleaning and Maintenance

Installation must allow access for cleaning the appliance, flue gas connector, and chimney flue.

Preventing Water Damage During Mounting

Take precautions against water leakages in tanks; ensure drain lines and safety systems are suitable.

Optimal Ambient Conditions for Boiler Installation

Boiler must be installed in a dry ambient, protected from frost (0° to 45°C range).

Installation Guidelines

Measures Against Rain and Condensation

Take measures against rain or water from condensing waste gases; chimneys must meet standards.

Air Relief Device Installation

Mount an air relief device on the hot water outlet pipe as per installation guidelines.

Safe Carrying and Transportation

Use original packaging; protect the boiler from damage during transport and handling.

Checking Installation Slants and Air in System

Check installation connection slants with a water gauge; ensure no air is present in the system.

Boiler Operation Without Water Caution

Never pump water to a working boiler; use low-temperature water for non-operating boilers to avoid damage.

Protection Against Corrosion

Combustion Air Quality for Corrosion Prevention

Ensure combustion air is free from elements causing corrosion, like water steams or cleaning substances.

Heating Water Quality Demands

Heating water must be pure, free from residues, and have hardness below 20°F to prevent corrosion.

Properties of Linyitomat Plus Boiler

Boiler Body and Insulation Features

Boiler body covered with glass wool and aluminum foil for high insulation and low heat loss.

Combustion Control and Efficiency Features

Features adjustable flue gas flap for combustion control and water distributing plate for high efficiency.

Door and Ash Tray Design

Doors with double side opening hinges; easy coal loading and ash discharging with two ash trays.

Fan and Pump Operation Modes

Fan and pump controlled automatically or manually via thermostat and control panel.

Firing Model and Combustion Control

Two-Pass Firing Model Description

Explains the "2 Pass - Firing model" with components like turbulators, chimney, and ash tray.

Fan Operation Control Options

Allows switching off the fan on Linyitomat 80 plus models for combustion without fan.

Adjustable Flue Gas Flap for Combustion

Fixable and adjustable flue gas flap system controls combustion by throttling the flap for optimal draught.

Linyitomat Plus Boiler Burning Instruction

Coal Sizing and First Burning Procedure

Instructions for first burning with normal sized coals, including fan and door settings, and initial coal loading.

Coal Loading and Charring Process

Details on loading coal to start charcoals, skewering, and last loading for continuous burning.

Fan Connection and Air Supply Importance

Emphasizes correct fan electrical connections for proper air supply to the combustion chamber.

Optimal Coal Loading Timing

Load boiler with coal before it completely burns for economic and efficient operation.

Morning Ash Skewering and Coal Loading

Procedures for morning ash skewering and loading coal after ignition and flame establishment.

Boiler Cleaning for Efficiency

Recommends cleaning the boiler at least once a week for efficient operation.

Prohibited Fuels

Explicitly states not to use cokes.

Powder Coal Burning Procedure

Instructions for first burning with powder coal, including wood ignition and initial coal loading.

Linyitomat Plus Boiler Technical Information

Boiler Flue Gas Temperature Range

Boiler flue gas temperature can range from 180-300°C under normal conditions.

Boiler Water Temperature Limits

Mandatory return and outlet water temperatures must be within specified limits for Linyitomat PLUS boilers.

Auxiliary Pump Flow Capacity Calculation

Provides a method to calculate the auxiliary pump flow capacity for LP 80 models based on temperature difference.

Circulation Pump and Coal Level Checks

Checks for circulation pump issues and sufficient coal level to maintain water temperature.

Fuel Loading Mouth Measurements

Provides dimensions (A and B) for the fuel loading mouths of different Linyitomat PLUS models.

Pump Technical Details

Pump Capacities and Expansion Vessel Requirements

Lists pump types and their corresponding required open expansion vessel capacities for Linyitomat Plus boilers.

DAB Pump Model Specifications

Details technical specifications for DAB pumps (VA 35/130, VA 65/130, A 50/180XM, A 56/180XM), including revolutions, power, and capacitor.

Boiler Specifications Summary

Boiler Dimensions and Inlet/Outlet Sizes

Details boiler dimensions (height, width, depth) and pipe inlet/outlet diameters for different models.

Water Capacity and Pump Specifications

Lists boiler water capacity, expansion vessel volume, and circulating pump models and weights.

Operating Pressure and Flue Gas Data

Includes max operating pressure, test pressure, flue gas temperature, and mass flow rate at nominal output.

Heat Output and Efficiency Ratings

Provides nominal heat output, heat output range, and boiler efficiency class/percentage for coal.

Temperature Settings and Power Ratings

Covers temperature controller settings, rated input power, voltage, and frequency for the boilers.

Pump Performance Curves and Dimensions

VA 35-VB 35 Pump Performance Curves

Displays performance curves for VA 35-VB 35 pumps showing flow rate versus head and power.

A 50/180 XM Pump Performance Curves

Displays performance curves for A 50/180 XM pumps showing flow rate versus head and power.

A 56/180 XM Pump Performance Curves

Displays performance curves for A 56/180 XM pumps showing flow rate versus head and power.

Pump Model Dimensional Data

Provides dimensional data (L, L1, L2, B, etc.) for various pump models.

Functions of the Control Panel

Control Panel Overview and Modes

Introduces the control panel with thermostat, lamps, and selection switch for automatic or manual operation.

Automatic Control Operation

Explains how the electronic thermostat controls fan and pump in automatic mode based on water temperature.

Manual Control Operation

Details manual operation where fan and pump are controlled by their respective buttons.

Temperature Adjustment and Fan Stop

Thermostat adjusts temperature; it stops the fan if water temperature exceeds the set point.

Manual-Automatic Control Circuit Diagram

Control Board and Switch Connections

Shows the wiring diagram for the electronic control board, including switches and fan/pump connections.

Automatic Mode Wiring

Illustrates the wiring path for the automatic mode, connecting to the control board and thermostat.

Manual Mode Wiring

Shows the wiring for manual mode, connecting to the control board and individual fan/pump switches.

Electricity Connection Circuit Scheme

Main Circuit Layout

Shows the overall electrical connection layout for the boiler, including power supply and component connections.

Component Wiring and Cable Types

Details specific wiring for pump, fan, and thermostat using various cable types and lengths.

Cable Color Coding and Connections

Explains the color coding for wires (e.g., brown, black, blue, red, yellow-green) and their connections.

Boiler Installation Schemes

Expansion Tank Installation Scheme

Diagram showing the installation of the expansion tank with steel pipes and bypass valve.

Water Level Indicating Pipe Installation

Illustrates the connection of the expansion tank water level indicating pipe.

Vent Requirement in Installation

Highlights the requirement for the vent to be open during installation.

Boiler Installation Scheme with Hot Water Tank

Open Expansion Tank Connection

Shows the scheme for connecting an open expansion tank to the boiler and hot water tank system.

Manometer and Hydrometer Placement

Illustrates the placement of manometer and hydrometer in the boiler's water circuit.

Safety Valve and Mixture Valve Use

Indicates the safety valve and the potential need for a mixture valve based on water supply pressure.

Water Supply and Circulating Line

Depicts the water supply connection and the service circulating line setup.

Operating and Maintenance Instructions

Recommended Annual Equipment Service

Recommends annual service by Baymak official services for optimal performance and longevity.

Coal Loading Procedures and Safety

Details coal loading from the middle door, use of ash cleaning door, and safety checks for flammable materials.

Chimney Restriction during First Burning

Advice on managing chimney restriction (clack) during first burning to ensure proper flame development.

Boiler Cleaning Frequency and Method

Advises cleaning the boiler at least once a week for efficiency, depending on fuel quality and ash rate.

Fan and Circulation Pump Maintenance

Instructions for fan issues, circulation pump service, and overall boiler servicing at the end of each winter season.

Fuel Loading Interval and Calculation

Discusses variable fuel loading intervals based on fuel type and calculating fuel amount from input power.

Boiler Cleaning Procedures

Cover and Control Panel Cleaning

Clean cover and control panel every 15 days or when required.

Smoke Pipes and Inner Boiler Cleaning

Clean smoke pipes weekly and inner boiler daily; remove ashes and coal remnants.

Flue Gas Box Cleaning Schedule

Clean flue gas box every 15 days or as needed, depending on fuel type.

Combustion Chamber and Turbulator Cleaning

Clean combustion chamber, turbulators, and flue gas box by opening the top door and using a brush.

Trouble Shutting

Water Leakage and Pump Malfunction

Apply to authorized service for water leaks; check electrical connection for pump issues.

Fan Malfunction and Electrical Power Issues

Check electrical connection for fan issues; discharge boiler and contact service for power loss or damaged cables.

Actions for Electrical Power Outage

Open bypass valve, close doors/clamp, check expansion tank; if temperature doesn't drop, add sand/ash to coal.

Caution Against Filling Cold Water

Do not fill cold water into the boiler while it is working to prevent damage.

Product Warranty Conditions

Warranty Approval and Product Usage

Ensure warranty certificates are approved; product must be used as defined in the manual.

Faults Excluded from Warranty

Warranty void for faults from abnormal conditions, inappropriate usage, transport damage, or unauthorized intervention.

Maintenance and Installation Exclusions

Out of warranty for lack of periodic maintenance, faulty installation, incorrect capacity selection, or wrong fuel.

Freezing and Water Hardness Issues

Warranty void if boiler/installation freezes or if water hardness exceeds 20°F, causing failure and damage.