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Bayne Revolution HD 1999-0520 User Manual

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1999-0520
OPERATION AND PARTS MANUAL
ISSUED JUNE 2017
CUSTOMER NAME: ____________________
SERIAL NUMBER: ____________________
1999-0520 Revision No. 001
LICENSED UNDER ONE OR MORE OF
THE FOLLOWING U.S. AND CANADIAN PATENTS:
5,503,512
4,773,812
1,327,765
5,447,405
1,335,648
5,308,211
5,333,984
5,826,485
© 2017 Bayne Premium Lift Systems
.

Questions and Answers:

Bayne Revolution HD 1999-0520 Specifications

General IconGeneral
BrandBayne
ModelRevolution HD 1999-0520
CategoryIndustrial Equipment
LanguageEnglish

Summary

SAFETY

Manual Availability

Location and access to the operation manual.

Lockout/Tagout Procedures

OSHA compliance for safe operation and maintenance.

Safety Decals

Importance and use of safety decals on equipment.

SPECIFICATIONS

INSTALLATION INSTRUCTIONS

Mounting Lifter(s) on the Truck

Steps for securing the lifter unit to the truck chassis.

Mounting Hand Valve(s) on the Truck

Procedure for installing the hand valve assembly on the truck.

Mounting Diverter Valve on the Truck

Steps for attaching the diverter valve assembly.

Making Hydraulic Connections

Guide for connecting hydraulic lines to the system.

Adjusting Relief Valve Settings

Procedure for setting system pressure relief valves.

Final Operation and Mounting

Post-installation checks and final mounting.

OPERATION INSTRUCTIONS

Safety Zones

Defining safe operating areas around the lifter.

Lift Saddle Adjustment

How to adjust the lift saddle for cart compatibility.

Diverter Valve Information

Operation and Installation Information

Details on diverter valve function and setup.

Possible Problems

Common issues and troubleshooting for the diverter valve.

MAINTENANCE INSTRUCTIONS

ACTUATOR ASSEMBLY INSTRUCTIONS

Appendix A - Assembly Drawings and Part Numbers

R.H. Pivot Plate Assembly

Assembly details for the right-hand pivot plate.

L.H. Pivot Plate Assembly

Assembly details for the left-hand pivot plate.

R.H. Push Link Assembly

Assembly details for the right-hand push link.

L.H. Push Link Assembly

Assembly details for the left-hand push link.

R.H. Pull Link Assembly

Assembly details for the right-hand pull link.

L.H. Pull Link Assembly

Assembly details for the left-hand pull link.

R.H. Hook Link Assembly

Assembly details for the right-hand hook link.

L.H. Hook Link Assembly

Assembly details for the left-hand hook link.

Revolution Specifications

Key specification dimensions and configurations for the Revolution lift.

Single Lift Hydraulic Schematic

Diagram illustrating hydraulic flow for a single lifter.

Double Lift Hydraulic Schematic

Diagram illustrating hydraulic flow for dual lifters.

Single/Dual Diverter Valve Parts

Part numbers and details for the diverter valve.

Diverter Valve Seal Kit

Components of the diverter valve seal kit.

Single Hand Valve with Bracket

Assembly diagram and parts for the hand valve.

Hand Valve Seal Repair Kit

Components included in the hand valve seal repair kit.

Lubrication Guide

Visual guide to lubrication points on the unit.

THREE-YEAR LIMITED WARRANTY