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Bayne Thinline BTL 208-12 User Manual

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OPERATION AND PARTS MANUAL
MODEL NUMBER :
PART NUMBER :
SERIAL NUMBER :
BAYNE MACHINE WORKS, INC. PHONE: 864.288.3877
910 FORK SHOALS ROAD TOLL FREE: 800.535.2671
GREENVILLE SC, 29605 FAX: 864.458.7519
WEBSITE:
www.baynethinline.com
E-MAIL:
sales@baynethinline.com
LICENSED UNDER ONE OR MORE OF
THE FOLLOWING U.S. AND CANADIAN PATENTS:
5,503,512 4,773,812 1,327,765 5,447,405
1,335,648 5,308,211 5,333,984 5,826,485
BTL 208-12
1999-0212
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Bayne Thinline BTL 208-12 Specifications

General IconGeneral
BrandBayne
ModelThinline BTL 208-12
CategoryLifting Systems
LanguageEnglish

Summary

Specifications

Rotary Actuator Design and Materials

Details the rack and pinion design, lubrication, and materials of the actuator.

Lift Unit Dimensions and Performance

Covers unit thickness, dumping capability, and cycle time.

Hydraulic Requirements and Installation

Specifies hydraulic pressure, flow rate, and installation ease.

Warranty and Support Information

Outlines the limited warranty and contact information.

Installation Instructions

Mounting Lifter on Truck

Steps for securely attaching the lifter unit to the truck chassis.

Mounting Hand Valve and Diverter Valve

Procedures for mounting the hand valve and diverter valve assemblies.

Making Hydraulic Connections

Guidance on connecting the hydraulic lines for system operation.

Adjusting Relief Valve Settings

Detailed steps for setting various relief valves in the hydraulic system.

Final Operation and Mounting Checks

Final checks for operation and completing the mounting process.

Operation Instructions

Cart Lifter Operating Stages

Describes the start, dump, and reverse stages of the lifter's cycle.

Diverter Valve Information

Diverter Valve Functionality and Circuit Logic

Explains the priority flow, regulation, and bypass logic of the diverter valve.

Troubleshooting Common Issues

Valve Failure and Flow Regulator Problems

Discusses causes of valve failure due to contamination and flow regulator issues.

Lifter Operation Performance Issues

Addresses erratic operation, picking up carts, and cycle time problems.

Hydraulic System and Valve Leakage Issues

Troubleshoots slow hydraulics, diverter valve leaks, and hand valve issues.

Slider Latch and Cart Retention Issues

Solutions for slider latch connector failures and lost carts.

Maintenance and Lubrication

Routine Inspection and Lubrication

Guidelines for weekly inspections and preventive lubrication.

Actuator Assembly Procedure

Installing Seals and Rings on Actuator Rack

Steps for fitting seals and rings onto the actuator rack.

Tube Seal Installation and Pinion Shaft Preparation

Procedures for installing tube seals and preparing the pinion shaft.

Actuator Body and Rack Assembly

Steps for positioning the actuator body and installing the racks.

Rack Seating and Tube Attachment

Checking rack seating and attaching actuator tubes.

Tie Rods, Tube Caps, and Rack Caps

Installing tie rod studs, tube caps, and rack caps.

Final Rack Cap Installation and Pinion Rotation

Securing the rack cap and checking pinion shaft movement.

Roller Bearing and Bearing Cap Assembly

Installing roller bearings and assembling bearing caps.

Fitting and Cap Nut Installation

Attaching various fittings and protecting open ports.

Appendix A: Drawings and Part Numbers

Unit Assembly Drawings

Detailed assembly drawing of the main lifter unit with part callouts.

Faceplate Assembly Drawing

Drawing showing the assembly of the faceplate components.

Slider Latch Assembly Drawing

Exploded view and parts list for the slider latch assembly.

Dimensional Specifications Drawing

Drawing detailing the physical dimensions and mounting height.

Single Lifter Hydraulic Schematic

Schematic illustrating the hydraulic circuit for a single lifter.

Dual Lifter Hydraulic Schematic

Schematic illustrating the hydraulic circuit for a dual lifter configuration.

Diverter Valve Service Parts

List of service parts and applications for the diverter valve.

Diverter Valve Seal Kits

Illustrations and part numbers for diverter valve seal kits.

Hand Valve and Bracket Parts

Parts list and diagram for the hand valve assembly and mounting bracket.

Hand Valve Seal Repair Kit

Components and instructions for the hand valve seal repair kit.

Lubrication Points Diagram

Diagram identifying all lubrication points on the unit.