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Bayrol PoolManager Chlorine User Manual

Bayrol PoolManager Chlorine
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PoolManager
®
Version 2.8
GB
User Manual
for the Measuring, Control, and Dosing System for Swimming Pools
PoolManager
®
Chlorine
PoolManager
®
Bromine
PoolManager
®
Oxygen
PoolManager
®
PRO

Table of Contents

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Bayrol PoolManager Chlorine Specifications

General IconGeneral
BrandBayrol
ModelPoolManager Chlorine
CategoryLighting Equipment
LanguageEnglish

Summary

Part A: Overview

1 Identification of safety information

Basic safety information and markings for safe operation.

2 General safety information

General safety guidelines for installation, operation, and maintenance.

4 User qualification

Defines required qualifications for system operators and installers.

Part B: Function description

8 Remote access

Enables remote access for system monitoring and control via network or internet.

9 Display and operation - Graphical user interface

Details the user interface, menus, and navigation.

7 Overview

7.3.4 Add-on functions

Describes extensive add-on functions for pool system control.

7.3.5 Remote access from the local network or the Internet

Explains how to access the PoolManager's GUI via Web technologies.

7.3.6 Interfaces

Details various input, output, and communication interfaces.

11 Water maintenance

11.1 pH value

Explains the importance of pH for pool water quality and its measurement.

11 Water maintenance

11.2 Disinfection

Covers the three water disinfection variations available.

11.2.1 PoolManager® PRO

Specific disinfection details for the PRO model.

11.2.2 Redox value

Explains redox potential measurement for disinfection effectiveness.

11.2.3 Correlation pH value and disinfection

Discusses the relationship between pH and disinfection.

12 Measurement, control, dosing

12.1 Function

Explains the core function of measuring, controlling, and dosing.

12.2 Dosing rate

Details how the controller calculates and displays the optimal dosing rate.

12.3 Show in home view

Describes the home view display of measured values and operating status.

12.4 Configuration parameters

Outlines parameters for configuring measurement, control, and dosing.

12 Measurement, control, dosing

12.4 Configuration parameters

Defines the desired optimum value for controlled parameters.

12.4.2 Lower alarm threshold

Sets the lower limit for measured value alarms.

12.4.3 Upper alarm threshold

Sets the upper limit for measured value alarms.

12.4.4 Proportional range

Explains the range where dosing output is proportional to control deviation.

12 Measurement, control, dosing

12.4.5 Minimum dosing rate

Ensures setpoint is reached by maintaining a minimum dosing rate.

12.4.6 Intelligent dosing monitoring

Monitors setpoint approach and blocks dosing if issues arise.

12.4.7 Deadzone

Prevents dosing for very small deviations to avoid constant alternating triggers.

12.4.8 Dosing cycle

Defines a fixed time interval for turning dosing pumps on and off.

12 Measurement, control, dosing

12.4.9 Dosing direction

Specifies the direction of pH control (reducing, elevating, or bi-directional).

12.4.10 Recommended settings (PoolManager® CI / Br / O2)

Provides recommended parameter settings for pH and redox control.

12.4.11 Recommended settings (PoolManager® PRO)

Provides recommended parameter settings for pH and chlorine/bromine control.

12.5 Configuration Wizard

12.5.1 Basics

Explains sensible configuration based on pool volume and pump output.

13 Calibration (basic measurement adjustment)

13.1 When is calibration necessary?

Lists situations requiring calibration for accurate measurements.

13.2 Calibration pH

Describes options and procedures for calibrating pH electrodes.

13.2.1 Calibration pH

Provides detailed steps for pH calibration using buffers or pool water.

13.2.2 Calibration errors

Lists criteria for successful calibration and potential errors.

13 Calibration (basic measurement adjustment)

13.3 Calibration chlorine (CI) / bromine (Br))

Details calibration for chlorine and bromine measurement.

13.3.1 Calibration procedure

Explains how to perform chlorine/bromine calibration steps.

13.3.2 Calibration errors

Lists criteria for successful chlorine/bromine calibration and errors.

13.4 Calibration redox (mV)

Details calibration for redox measurement.

13 Calibration (basic measurement adjustment)

13.4.1 Calibration procedure

Explains how to perform redox calibration steps.

13.4.2 Calibration errors

Lists criteria for successful redox calibration and errors.

13.5 Determining the redox (mV) setpoint

Explains how to determine the correct redox setpoint for chlorine/bromine control.

14 Automatic dosing O2 (Bayrosoft®)

13.5.1 Step by step

Provides step-by-step instructions for setting the redox setpoint.

14.1 Basic concept

Explains the concept of automatic O2 dosing with temperature compensation.

14.1.1 Main dosing

Details the process of main dosing, including temperature compensation.

14.1.2 Refresh dosing

Explains refresh dosing performed weekly to maintain oxygen levels.

14 Automatic dosing O2 (Bayrosoft®)

14.2 Show in Home view

Describes how O2 dosing status is displayed in the home view.

14.3 Main Menu O2 (Bayrosoft®)

Outlines the submenus available within the O2 main menu.

14.4 Configuration O2 (Bayrosoft®)

Lists configurable parameters for automatic O2 dosing.

14.5 Additional dosings

Allows programming of additional dosings besides automatic ones.

15 Temperature measurement

15.1 Overview

Introduces the three temperature measurement inputs available.

15.2 Measuring water temperature

Explains how PoolManager measures measuring water temperature.

15.3 Measured temperatures

Lists functions and sensor types for temperature inputs.

15.4 Sensor types

Details the different sensor types that can be configured.

15 Temperature measurement

15.5 Show in the home view

Describes how heating/solar heating status is displayed in the home view.

15.6 Configuration temperature

Outlines parameters for configuring temperature measurement.

15.7 Calibration

Explains the calibration procedure for temperature measurement.

16 Manual dosing

16.1 Overview

Introduces the option of manual dosing for various modules.

16 Manual dosing

16.2 Menu manual dosing

Shows where to access manual dosing menus for different modules.

16.3 Blocking via alarms

Explains how alarms can block manual dosing.

16.4 Special case, shock chlorination

Details the procedure and safety for shock chlorination.

16.5 Special case, pump test (pH / CI / Br / mV / O2)

Describes the pump test procedure and associated hazards.

17 Safety functions and alarms

17.1 Overview

Explains how PoolManager monitors data and generates alarms.

17.2 Flow monitoring

Details the mechanisms for monitoring water flow.

17.2.1 Input terminal blocks for flow monitoring

Details inputs for flow monitoring, including standard and optional circulation monitoring.

17.2.2 Automatic / manual acknowledgement

Options for handling missing flow signals (auto or manual acknowledgement).

17 Safety functions and alarms

17.3 Start delay

Configurable delay after power-on or flow signal return for value stabilization.

17.4 Alarm signalisation

Mechanisms for signalising alarms (display flashing, acoustic alarm, relay).

17.4.1 Alarm display in the Home view

How active alarms are displayed in the home view.

17.5 Blocking of dosing via alarms

How alarms generally block dosing, with exceptions.

17 Safety functions and alarms

17.6 Table overview

Summarizes alarms, blocking of dosing, and notes.

17.7 Alarm settings

Adjustments for acoustic alarms, flow, level, and other alarm types.

17.7.1 Acoustic alarms

Configuration of acoustic alarms for various events.

17.7.2 Flow alarm settings

Settings related to flow alarms and their acknowledgement.

17 Safety functions and alarms

17.7.3 Level alarm settings

Settings for level alarms, including residual volume configuration.

17.7.4 Use alarm relay

Option to use the alarm relay for add-on functions.

17.8 Alarm relay

Details the alarm relay for connecting external devices.

18 Service messages

18.1 Signalising due Service Messages

How due service messages are signaled to the user.

18 Service messages

18.2 Re-scheduling service messages

How service messages are rescheduled based on intervals.

19 Eventlog

19.1 Events

Lists the types of events logged in the eventlog.

19.2 Information displayed

Describes the supplemental information stored for each event.

19.2.1 Event display

Explains how an event is displayed with an example.

19 Eventlog

19.2.2 Example, O2 (Bayrosoft®) dosing

Illustrates event log benefits with an O2 dosing example.

20 Controller settings

20.1 Date & Time

Covers configuration of date, time, and related settings.

Powerdown mode

Settings for screen dimming and energy saving.

20 Controller settings

Powerdown mode

Settings for screen dimming and energy saving.

21 Service functions

21.1 Management of system configurations

Options for loading/saving system configurations.

22 User management

Comprehensive user administration for access rights.

22.1 Menu User Management

Accesses the user management configuration menus.

22 User management

22.2 Users

Explains user login and the two types of users.

22.2.1 Standard users

Describes predefined users with fixed access rights.

22.2.2 Individual users

Allows creation of up to 5 individual users with custom rights.

22.3 Overview of user rights

Provides a table detailing user rights for various functions.

22 User management

22.4 Enable remote access for various functions

Configures which functions are available for remote access.

22.5 Adjust user levels for various functions

Sets the required user level for accessing specific functions.

23 Communication & Interfaces

23.1 Data import and export

Functions for importing and exporting measurement graphs and event logs.

23 Communication & Interfaces

23.1 Data import and export

Functions for importing and exporting measurement graphs and event logs.

23.2 E-mail functions

Configuration for sending alarm emails and measurement graphs.

24 Add-on functions

25 Universal switch outputs (4x)

Details the four universal switch outputs for flexible control.

25.1 Safety information

Safety warnings regarding hazardous applications of switch outputs.

25 Universal switch outputs (4x)

25.2 Overview

Features of the universal switch outputs.

25.3 Configuration menu

Configuration menus for individual switch outputs.

25.3.1 Programmable timer

Provides 6 programmable timer intervals for each switch output.

25.3.2 Basic configuration

Basic settings for each switch output.

25 Universal switch outputs (4x)

25.3.2 Basic configuration

Settings for timer intervals, including weekdays and times.

25.3.2 Basic configuration

Settings for relay output, blocking, and external switches.

25.3.2.1 Allocation of inputs and outputs

Allocates relay switch outputs for filter pump control.

25.3.3 Safety settings

Safety settings related to remote access and erroneous operation.

25 Universal switch outputs (4x)

25.3.3 Safety settings

Safety settings related to remote access and erroneous operation.

25.4 Electrical connection

Details electrical connections for universal switch outputs.

25.4.1 Connection options

Describes connection options for external systems.

25.4.1.1 Control of an external system via 230V~ mains supply

Connecting external systems via 230V~ supply.

25 Universal switch outputs (4x)

25.4.1.2 Control of an external system with a volt-free control input

Connecting external systems via volt-free control input.

25.4.1.3 Control of an external system with external power supply

Connecting external systems with their own power supply.

25.4.2 Lifespan of relay switching contacts

Provides guideline values for relay contact lifespan.

26 Filter pump control

26.1 Safety information

Safety warnings for turning the filter pump on.

26 Filter pump control

26.2 Overview

Offers control options for filter pumps, including variable modes.

26.3 Menu Filter pump

Configuration menu for filter pump control.

26.3.2 Basic configuration

Basic settings for filter pump control.

26.3.2.1 Allocation of inputs and outputs

Allocates relay switch outputs for filter pump control.

26 Filter pump control

26.3.2 Basic configuration

Settings for timer intervals, including weekdays and times.

26.3.2 Basic configuration

Settings for relay output, blocking, and external switches.

26.3.2.1 Allocation of inputs and outputs

Allocates relay switch outputs for filter pump control.

26.3.2.2 Configuration 4-20mA current output

Configures the 4-20mA current output for filter pump control.

26 Filter pump control

26.3.2.3 External switches

Links filter pump control with external switches or push-buttons.

26.3.2.4 Dosing Settings

Defines operating modes where dosing is blocked for pH and disinfection.

26.3.3 Safety settings

Safety settings for filter pump control, especially remote access.

26.4 Electrical connection

Details electrical connections for filter pump control.

27 Flockmatic® pump

27.1 Safety information

Safety information for Flockmatic® pump control.

27.2 Overview

Offers connection and control options for Flockmatic® pumps.

27.3 Menu Flockmatic® pump

Configuration menu for Flockmatic® control.

27 Flockmatic® pump

27.3 Menu Flockmatic® pump

Selection of operating modes for the Flockmatic® pump.

27.3.1 Programmable timer

Programming timers for Flockmatic® control.

27.3.2 Basic configuration

Basic settings for Flockmatic® control.

27.4 Electrical connection

Details electrical connections for Flockmatic® pump control.

28 Heating

28.1 Overview

Offers control options for heating systems.

28.2 Temperature measurement

Explains the need for temperature measurement for heating control.

28.3 Function

Describes how heating control works with setpoints and hysteresis.

28.4 Show in home view

How heating system status is displayed in the home view.

28 Heating

28.5 Menu Heating

Configuration menu for heating control.

28.5.1 Frost protection

Activates a frost protection function for heating control.

28.5.2 Safety settings

Safety settings for heating control, including remote access.

28.6 Electrical connection

Details electrical connections for heating system control.

29 Solar heating

29.1 Overview

Offers control options for solar heating systems.

29.2 Temperature measurement

Explains the need for water and solar temperature measurement.

29.3 Function

Describes how solar control works, including temperature difference.

29.4 Show in home view

How solar heating status is displayed in the home view.

29 Solar heating

29.5 Menu Solar heating

Configuration menu for solar control.

29.5.1 Frost protection

Frost protection function for solar heating.

29.5.2 Safety settings

Safety settings for solar control, including remote access.

29.6 Electrical connection

Details electrical connections for solar control systems.

30 Salt electrolysis

30.1 Menu Salt electrolysis

Configuration menu for controlling a salt electrolysis system.

30.1.1 Basic configuration

Basic settings for salt electrolysis control.

30.2 Electrical connection

Details electrical connections for salt electrolysis systems.

31 Eco mode (energy saving mode)

31.1 Menu Eco mode

Configuration menu for Eco mode.

31.1.1 Programmable timer

Provides programmable timer intervals for eco mode.

31.1.2 Basic configuration

Basic settings for eco mode.

31.1.2.1 External switch or push-button

Links Eco mode with external switches or push-buttons.

32 Universal switch inputs IN 1 ... IN 4

31.1.3 Safety settings

Safety settings for the eco mode function.

31.2 Electrical connection

Details electrical connections for eco mode.

32 Universal switch inputs IN 1 ... IN 4

Safety settings

Safety settings for the eco mode function.

Electrical connection

Details electrical connections for eco mode.

33 Hardware resources (inputs and outputs)

33 Hardware resources (inputs and outputs)

Details available hardware resources like relay outputs, inputs, and temperature inputs.

Add-on box (feature box)

Describes an external box to overcome hardware limitations.

34 Safety information for performing installation, start-up, and maintenance work

34 Safety information for performing installation, start-up, and maintenance work

General safety warnings for installation, start-up, and maintenance tasks.

35 Wall mounting

Guidelines for selecting installation location and mounting the unit.

35.1 Selecting the installation location

Criteria for choosing a suitable installation site.

35.2 Installation

Steps for physically installing the unit on a wall.

34 Safety information for performing installation, start-up, and maintenance work

36 Electrical connection

Guidelines for electrical connections, including voltage and temperature limits.

36.1 Measurement grounding

Importance and procedure for measurement grounding.

36.2 Blocking via the circulation pump

How the circulation pump prevents dosing when not running.

37 Installation into the circulation system

37 Installation into the circulation system

Instructions for installing PoolManager components into the circulation system.

37.1 PoolManager® Chlorine installation diagram

Diagram showing Chlorine model installation.

37.2 PoolManager® Oxygen installation diagram

Diagram showing Oxygen model installation.

37.3 PoolManager® Bromine installation diagram

Diagram showing Bromine model installation.

37 Installation into the circulation system

37.4 PoolManager® PRO installation diagram

Diagram showing PRO model installation.

37.5 PoolManager® installation

General installation notes for PoolManager.

37.5.1 Connection with the circulation system

Connecting the unit to the circulation system.

37.5.2 Measurement system

Details on measurement cell connections and adjustments.

37 Installation into the circulation system

37.5.2 Measurement system

Specifics for the chlorine measurement cell in the PRO model.

37.5.2.2 Measuring water adjustment

Adjusting water flow and handling bubbles in the measuring cell.

38 Maintenance

38 Maintenance

Overview of maintenance tasks for PoolManager.

38 Maintenance

38.1 Monthly maintenance

Routine monthly checks and tasks.

38.2 Quarterly maintenance

Routine quarterly checks and tasks.

38.3 Annual maintenance

Routine annual checks and tasks.

38.4 Cleaning

Instructions for cleaning the unit's surface.

38 Maintenance

38.5 Dosing pump hose replacement

Procedures and warnings for replacing dosing pump hoses.

39 Winter breaks

39 Winter breaks

Measures for short and long breaks in usage, including storage.

40 Decommissioning

40 Decommissioning

Instructions for safe disposal of the device after its service life.

41 Commissioning

Commissioning

Menu and steps for the first start-up and parameter configuration.

Variation A: PoolManager® Oxygen:

Specific commissioning steps for Oxygen model.

Variation B: PoolManager® Chlorine/Bromine

Specific commissioning steps for Chlorine/Bromine models.

Step 5: Control parameters pH

Configuring pH control parameters.

41 Commissioning

Variation A: PoolManager® Oxygen:

Specific commissioning steps for Oxygen model.

Variation B: PoolManager® Chlorine/Bromine

Specific commissioning steps for Chlorine/Bromine models.

Step 5: Control parameters pH

Configuring pH control parameters.

Step 7: Dosage parameters O2

Configuring parameters for automatic Bayrosoft® dosing.

42 Dosing pumps

42.1 Peristaltic pumps

Details standard peristaltic dosing pumps and their outputs.

42.1.1 Electrical connection

Electrical connection for dosing pumps.

42.2 Membrane dosing pumps

Information on using membrane dosing pumps with PoolManager.

42.2.1 Suitable membrane dosing pumps

Details suitable membrane dosing pumps.

42 Dosing pumps

42.2 Membrane dosing pumps

Information on using membrane dosing pumps with PoolManager.

42.2.2 Electrical connection

Electrical connection for membrane dosing pumps.

42.2.3 Configuration

Configuration for membrane dosing pumps and stroke settings.

43 Changing the care method

44 Software update

Procedures for updating PoolManager's internal software using a USB stick.

44.1 Step by step

Step-by-step instructions for updating PoolManager software.

45 Network connection

45.1 Step by step

Step-by-step guide for connecting PoolManager to a network.

45.2 Options

Details various network connection options and configurations.

45.2.1 Wireless network (WLAN / WiFi)

Instructions for integrating PoolManager into a wireless network.

45.2.1.1 PoolManager® wireless connection

Steps for establishing a wireless connection.

45 Network connection

45.2.1.2 Access via a wireless network

Setting up a network to access PoolManager wirelessly.

45.2.2 PowerLAN (dLAN)

Uses building's 230V~ system for network connections via power lines.

46 Remote access to the local network

46.1 Overview

Describes required configuration steps for remote access from a local network.

46.2 Local network (IP) address

Explains IP addresses and how to configure PoolManager's IP address.

46 Remote access to the local network

46.2 Local network (IP) address

Explains IP addresses and how to configure PoolManager's IP address.

TIP Determining network-ID

How to find the network ID using PC's command prompt.

46.3 Menu Network (IP) configuration

Accessing the network configuration menu.

47 Remote access from the Internet

47.2 Step by step

Step-by-step guide for setting up remote access from the internet.

47.2.1 DynDNS account set-up

Steps to set up a DynDNS account for dynamic IP address resolution.

47 Remote access from the Internet

47.2.2 DynDNS configuration on a network router

Configuring the network router's DynDNS function.

47.3 Prerequisites and potential problems

Requirements for web browser, router, and ISP for remote access.

47.4 Multiple PoolManagers® on one network

How to manage multiple PoolManagers on a single network.

48 Security for remote access

47.2.3 Port forwarding on the network router

Setting up port forwarding on the router for remote access.

48 Security for remote access

47.3 Prerequisites and potential problems

Requirements for web browser, router, and ISP for remote access.

47.4 Multiple PoolManagers® on one network

How to manage multiple PoolManagers on a single network.

HAZARD! Unauthorised access

Warnings about potential unauthorised access risks.

49 Hardware description

49.1 System printed circuit board

Overview of the main printed circuit board and its components.

49.2 CPU printed circuit board

Details the CPU board, SD card, battery, and USB socket.

49.3 Connection terminals with spring contacts

Information on connection terminals and their cross-section capabilities.

49.3.1 Technical information

Technical specifications for connection terminals.

49 Hardware description

49.3 Connection terminals with spring contacts

Information on connection terminals and their cross-section capabilities.

49.4 Electrical connections

Details various electrical connection options.

49.4.1 External connections

Describes external connection types and cable fittings.

49 Hardware description

49.4 Electrical connections

Details various electrical connection options.

49.4.2 Connection terminals

Provides a detailed list of connection terminals and their functions.

49.4.2.1 Connection terminals of low voltage

Lists low voltage connection terminals and their functions.

49 Hardware description

49.4.2 Connection terminals

Provides a detailed list of connection terminals and their functions.

49.4.2.1 Connection terminals of low voltage

Lists low voltage connection terminals and their functions.

49.4.2.2 Connection terminals for 230VAC

Lists 230VAC connection terminals and their functions.

49.5 Power supply 230V~

Details the 230V~ power supply branches.

49 Hardware description

49.6 Standard wiring (Without add-on functions)

Shows a typical PoolManager connection configuration.

49.6.1 Connecting a temperature sensor

Instructions for connecting a temperature sensor.

50 Service measures on the unit

50.1 Opening the casing

Instructions on how to safely open the unit's casing.

50.2 Opening the terminal box

Instructions on how to open the terminal box cover.

50.3 Fuses

Information about the fuses used in the unit.

50 Service measures on the unit

50.3 Fuses

Information about the fuses used in the unit.

50.4 Replacing a relay

Instructions for replacing individual relays.

50.5 Replacing the buffer battery

Procedure for replacing the real-time clock buffer battery.

50.6 Replacing the configuration module

How to replace the configuration module.

51 Installation of optional supplemental modules

52 Troubleshooting

Troubleshooting

Table of typical problems, causes, and remediation measures.

pH measurement

Troubleshooting specific to pH measurement and control.

pH control / pH dosing

Troubleshooting related to pH control and dosing issues.

52 Troubleshooting

pH control / pH dosing

Troubleshooting related to pH control and dosing issues.

Redox measurement

Troubleshooting specific to redox measurement.

Redox (mV) control (chlorine or bromine dosing)

Troubleshooting for redox control and chlorine/bromine dosing.

52 Troubleshooting

Redox (mV) control (chlorine or bromine dosing)

Troubleshooting for redox control and chlorine/bromine dosing.

Automatic dosage O2 (Bayrosoft®)

Troubleshooting for automatic O2 dosing.

Temperature measurement

Troubleshooting specific to temperature measurement.

53 Technical data

Measurement dimensions / ranges

Specifications for measured dimensions and ranges.

Measuring inputs

Details on the types of measuring inputs.

Control

Information on control types.

Dosing outputs

Specifications for dosing outputs.

53 Technical data

Dosing outputs

Specifications for dosing outputs.

Inputs / outputs for add-on functions

Details inputs and outputs for add-on functions.

Power outputs 4-20 mA

Specifications for the optional 4-20 mA power output modules.

54 EC Declaration of Conformity

EC Declaration of Conformity

Statement declaring compliance with EC directives and harmonizing standards.

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