Beninca PONY 115 - Mounting and Fixing Procedures; Fixing the Foundation Plate to the Floor; Mounting the Gear Motor; Rack Installation and Alignment

18
Laying the foundation plate - Fixing to the floor
If
the
fl
oor is in cement
(
or similar material
)
it is possible to
fi
x the plate directly to the
g
roun
d
:
1 -
O
btain suitable fixin
g
systems, normally on the market, steel pressure plu
g
s
(
fi
g
ure 11
-re
f
A) or anchorage with expansion straps (
f
igure 1 -re
f
B) to be inserted using a mallet
.
2
-
R
espect
i
ng t
h
e measurements
i
n
di
cate
d
prev
i
ous
l
y, trace t
h
e
d
r
illi
ng po
i
nts us
i
ng
t
he plate as a reference, make 4 holes measurin
g
10 mm in diameter and fix the plate.
Make sure that the threaded bar projects by at least 25mm as indicated in
f
igure 10.
3
- In some cases
(
rack already installed, possible water sta
g
nation, etc
)
it is possible
t
o ix the plate in a raised position with respect to the
fl
oor by a maximum o
f
20 mm,
p
ositionin
g
4 nuts and the relative washers under the plate as indicated in
fig
ure 12. In
t
his case, the pins must pro
j
ect from the
g
round by at least 45mm.
C
heck that the floor is well-levelled and suitable for fixing via plugs.
I
ndependently
f
rom the type o
f
pre-selected
f
ixin
g
, the plate must resul
t
well-fixed, perfectly levelled and parallel to the leaf
.
f
f
A
B
25 mm
Fi
g
. 1
0
25 mm
Max 20 mm
Fi
g. 1
1
F
i
g
. 1
2
Fixing the gear motor
To
fi
x the motor reducer to the plate, with re
f
erence to
fig
. 13, proceed as
f
ollow
s
:
1 - Remove the two screw-cover sumps
C
.
2 - Place the
g
ear motor on the plate, makin
g
sure that the threaded bars enter the holes
.
3 - Block the
g
ear motor usin
g
the 4 washers R and the 4 bolts D.
4
- The slots F allow to regulate the distance o
f
the motor with respect to the lea
f
.
Fi
g
. 1
3
C
B
D
F
R
Fixing the rack
The rack, appropriately fixed to the leaf, transforms the rotary movement of the
g
ear
into the linear movement o
f
the lea
f
.
Be
f
ore
f
ixing the rack, it is necessary to release the gear motor, proceed as
f
ollows
:
1
)
Turn the circular cover by 180°, in a way to view the trian
g
ular pin.
2 - Insert the release ke
y
FRD.3 and turn it clockwise until a certain resistance is
f
elt
(Fi
g.13
)
.
A
bout 15 com
p
lete rotations o
f
the ke
y
are necessar
y
3 - The gear is now released and
f
ree to turn.
Fig. 1
3
Fig. 1
4
Fi
g
. 1
5
Now fix the rack
:
1 - Take the lea
f
into the com
p
letel
y
o
p
en
p
osition.
2 - Place the
f
irst tract o
f
the rack on the gear.
C
onsiderin
g
the measurements indicated in fi
g
ures 3a and 3b, mark the first drillin
g
point. Block the rack temporarily, usin
g
a clamp
f
or example
(
Fi
g
.15
).
3 - Drill and block the
f
irst
f
in o
f
the rack using the screw and the washer as indicated
in
f
i
g
ure 16.
Fig. 16
6