Big Dog 2006 Chopper User Manual

WARNING
!
2006 CHOPPER OWNERS MANUAL
THANKS FROM BIG DOG MOTORCYCLES for your purchase. With that purchase comes a
commitment to provide you support for your handcrafted motorcycle. This Owners Manual
has been prepared to acquaint you with the care and maintenance of your motorcycle
while providing important safety information. Follow these instructions for maximum
motorcycle performance, personal motorcycling safety and pleasure.
This manual is designed to go with the motorcycle, should you decide to sell it, in order
to provide history and additional information to the next owner. The information in this
manual is based on the most current production information available at the time of
printing. Big Dog Motorcycles, L.L.C., reserves the right to make changes to their motorcycles
without notice or obligation.
THE FIRST 3000 MILES ARE ESPECIALLY CRITICAL TO THE LONGEVITY AND
PERFORMANCE OF YOUR BIG DOG MOTORCYCLE. MAKE SURE YOU FOLLOW THE NEW
ENGINE BREAK-IN PROCEDURE OUTLINED ON PAGE 4 IN THIS MANUAL.
1

Big Dog 2006 Chopper Specifications

General

Year	2006
Manufacturer	Big Dog Motorcycles
Model	Chopper
Compression Ratio	10.5:1
Fuel System	Carburetor
Transmission	6-speed
Final Drive	Belt
Front Suspension	Telescopic fork
Front Brake	Single disc
Rear Brake	Single disc
Rear Tire	250/40-18
Displacement	1917 cc
Bore x Stroke	104.8 x 111.1 mm
Frame	Steel
Weight	650 lbs (295 kg)

Summary

GENERAL INFORMATION

HOW TO USE THIS MANUAL

Guide on interpreting manual symbols and contact information for assistance.

SPECIFICATIONS AND IDENTIFICATION

Detailed technical specifications and vehicle identification numbers.

TIRES AND WEIGHT MANAGEMENT

Information on tire maintenance, safety, and guidelines for cargo/passenger weight.

OPERATING SAFETY AND CONDITIONS

Essential safety practices covering fueling, hazards, road conditions, and operating judgment.

MAJOR COMPONENTS

CORE SYSTEMS OVERVIEW

Covers Battery, Electrical System, Ignition Switch, Fuel System, and their basic functions.

CONTROLS AND SHIFTER

Identification and operation of handlebar controls and the gear shifter.

POWER TRAIN AND CLUTCH

Explanation of the power train system components and clutch function.

DISPLAY AND BRAKE SYSTEM

Understanding dashboard indicators and detailed operation of the front and rear brake systems.

MAINTENANCE & STORAGE

MAINTENANCE SCHEDULE AND PROCEDURES

Importance of regular maintenance, schedule, and step-by-step service guides.

ENGINE AND DRIVETRAIN SERVICE

Procedures for servicing engine oil, filters, transmission, and primary drive.

CHASSIS AND ELECTRICAL MAINTENANCE

Maintenance for brakes, clutch, suspension, and electrical components.

CLEANING AND STORAGE GUIDELINES

Guidelines for cleaning the motorcycle and preparing it for long-term storage.

TROUBLE-SHOOTING GUIDE

Common problems and solutions for engine, electrical, and brake systems.

WARRANTY

MANUFACTURER'S LIMITED WARRANTY

Terms, conditions, and duration of the manufacturer's limited warranty.

WARRANTY EXCLUSIONS AND RESPONSIBILITIES

List of items excluded from warranty and owner's duties to maintain coverage.

SAFETY DEFECT REPORTING AND DISPUTE RESOLUTION

Procedures for reporting safety defects and resolving warranty disputes through arbitration.

WARRANTY TRANSFER

WARRANTY TRANSFER FORM

Official form to be completed for transferring motorcycle ownership and associated warranty.