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Dry Rapid DR 1500
Big Dutchman Dry Rapid DR 1500 User Manual
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Mounting and operating instructions
Dry Rapid DR 1500
Code No. 99-97-4021 GB
Edition: 08/2010
2
Table of Contents
Default Chapter
5
Table of Contents
5
1 Basic Instructions
11
Basics
11
Designated Use
11
Explaining the Symbols
12
Safety Symbols
12
Safety Symbols in the Manual and on the Installation
12
Warnings and Safety Instructions on Your Installation
12
Ordering Spare Parts
13
Obligations
13
Warranty and Liability
14
Disorders Due to Power Failure
14
First Aid
14
Pollution Abatement Regulations
15
Waste Disposal
15
Notes for Use
15
Copyright
15
2 Safety Instructions
17
General Safety Instructions
17
Safety Instructions When Operating Electrical Appliances
17
Special Safety Instructions
18
Danger Zone
18
Danger Signs on the System
19
Specific Safety Devices
20
Clothing for Personal Safety
21
Assembly and Maintenance
21
Employing External Personnel
22
Safety Contrivances
22
In General
22
Safety Contrivances
23
Emergency Stop Function
23
Dangers Resulting from the Non-Compliance with the Safety Instructions
23
3 System Description
24
Application
24
Limit Values for Dry Feed
26
Technical Information
27
Technical Data
27
Sound Level
28
4 Assembly and Operation
29
Assembly
29
Functional Description
29
Outline of the Entire Installation
30
5 Planning and Preparation
34
Preparation
34
Planification of the Drive Unit
35
Planification of the Feed Pipe
35
Planification of the Feed Discharge Points
36
Planification of the Feed Supply
36
Control Unit
36
6 Transport and Storage
37
Transport
37
Storage
37
7 Preparatory Measures and Technical Requirements before the Assembly
39
Notes for Mounting
39
Explanation on the Lay-Out of the Assembly Instructions
39
Before Starting to Assemble the System
40
Personnel
40
Tooling
40
Placing the Dowels
41
Prerequisites
41
Assembly Order for Dowelling
42
Sealing
42
Sealing with Sealing Tape
42
Sealing with Silicone
43
Glueing
43
8 Feed Supply
44
Silo Extraction
44
Transfer Flexvey to Dry Rapid
44
Connecting the Feed Supply with the Feed Hopper
46
Connection with Shutter
46
Adapter with Shutter SST Cpl. for Sack-Silo
46
Adapter with Shutter Galvanized Cpl
48
Y-Tube Cpl for Feed Hopper RAS
49
Feed Hopper
50
Operation
50
Hopper 1Line Cplt. SST
51
Hopper 2Line Cplt. SST
52
Feed Hopper with Forced Insertion
53
Operation
53
Single-Channel Feed Hopper with Forced Insertion
54
Single Channel Feed Hopper 0,37 Kw with Forced Insertion
57
2-Channel 24V Feed Hopper
60
Feed Hopper RAS
61
Operation
61
Feed Hopper RAS 1Line
63
Feed Hopper RAS 1Line with Recirculation
63
Accessories
66
Foot Fully Threaded M12X165
66
Dosimeter for Small Quantities
66
Application
66
Installation and Assembly
67
Operation
69
9 Drive Unit
70
Assembly and Operation
70
Driving Modes
72
Drive DR1500
72
Drive DR1500 - XXL
74
Mounting Instructions
75
Accessories
77
Wall Fastening for the Drive
77
Floor Rack Galv. Cplt
79
Foot Fully Threaded M12X165
80
Foot Adjustable M12X200
80
Covering SST Cplt. for Motor
81
Tensioning Device Cpl. for the Drive
82
10 Feed Pipe
84
Tube-Unit with Conveyor Chain
84
Control Segment and Flat Steel Reinforcement
86
Control Segment
86
Flat Steel Reinforcement Cpl. for Control Segment
87
Turns
88
Corner 90Deg PA6
88
Corner 90Deg SST
90
Tube Supports
92
Support 1" X1750 Cpl. for 1 Pipe
92
Extension 1" Cpl. for Second Pipe
94
Double Pipe Clamps Complete
95
Pipe Clamp B 32/60 Cpl
96
Wall Fastenings
97
Wall Bracket for 2 Tubes with Tube Clip
97
Wall Fastening 150 MM for 1 Pipe
98
Wall Bracket 400 MM for 2 Pipes
99
Angle Rail Cpl. for Central Aisle
100
Suspension
101
Recommended Assembly Order
103
Laying out the Feed Line
103
Assembly of the Feed Discharge Points
105
Inserting of the Conveyor Chain
106
11 Feed Discharge Points
109
Weepholes
109
Draw-Offs
111
Outlet MI Cpl. and Drop Pipe Telescopic for Outlet MI
111
Outlet with Cable Actuation DR1500 and Drop Pipe Telescopic
112
Volume Dispenser
114
Volume Dispenser BR
114
Volume Dispenser TI
116
Drop Pipes for Volume Dispensers
118
Drop-Pipe Cpl. for Volume Dispenser BR/TI
119
Drop-Pipe Cpl. S-Shaped for Volume Dispenser TI
120
Drop-Pipe for Volume Dispenser BR/TI at Crate Stand
121
Drop Pipe DR-BR Cpl. HT Standard
122
Drop Pipe DR-BR Cpl. HT Garthe
123
Drop Pipe 75 Cpl. Straight at Crate
124
Drop Pipe 75 Cpl. Straight for Farrowing Crate
126
Drop Pipe 75 Cpl. Elbowed at Crate
128
Drop Pipe 75 Cpl. Elbowed for Farrowing Crate
130
Protection Pipes
133
Protection Pipe SST Cpl for Trough Built in the Wall
133
Protection Pipe SST Cpl. at Wall or Partition PVC
134
Protection Pipe SST Cpl for Trough Built in the Wall
135
Protection Pipe Galv Cpl. Standard Tiltable / Concrete Trough
136
Protection Pipe Galv Cpl. Garthe Tiltable / Standard & Standard Stand
136
Recommended Assembly Order
137
12 Release for Volume Dispenser
138
General Component Parts for the Release
138
Release Ropes
138
Guidance for Release Rope
138
Guide Wheel at Corner Cpl
139
Tension Spring with Accessories
140
Idler Roller 107Mm Cpl
140
Idler Roller 105Mm Cpl
141
Alternative Idler Rollers
141
Release with Cable Winch
142
Assembly and Operation
142
Release with Wall-Mounted Cable Winch Cpl
144
Safety Regulations for the Cable Winch
145
Automatic Release
146
Assembly and Operation
146
Automatic Release with Winch Motor
149
Winch Motor Incl. Limit Stop
150
Assembly of the Winch Motor
152
Recommended Assembly Order
154
13 Control and Operation
155
Sensors
155
Sensor with Fastening Cpl. at Conveyor Tube
155
Sensor with Fastening Cpl. at Drop Pipe
157
Sensor at Volume Dispenser TI
159
Sensor for Volume Dispenser BR
160
Description and Operation of the Sensors MS45R
161
Description and Installation of Sensor DOL-41R
164
Control and Operating Unit
166
Dryrapid Controller
167
14 Electrical Connection
168
Terminal Connection Plan
168
Feed Hopper with Forced Leading-In Resp. Feedback
168
Drive Unit
169
Adjustment Drive of the Automatic Release
170
Sensor DOL 41 R and Dryrapid Controller
170
15 Operation
171
Initial Operation
171
Prerequisites
171
Dosing
171
Single Channel Feed Hopper 0,37 Kw with Forced Insertion
172
Drive Unit
172
Conveyor Chain
172
Operation
172
Release with Cable Winch
172
Adjustment Drive of the Automatic Release
173
16 Servicing and Maintenance
174
Maintenance
174
Entire System
174
Drive Unit
174
Feed Pipe
175
Turns
175
Conveyor Chain
175
Feed Hopper with Forced Leading-In Resp. Feedback
175
Adjustment Drive of the Automatic Release
176
Malfunction Identification and Removal
177
In General
177
Drive Unit
177
Feed Supply and Feed Pipe
178
Adjustment Drive of the Automatic Release
179
17 Cleaning
180
Entire System
180
Drive Unit
180
Feed Hopper
180
Volume Dispenser
180
Adjustment Drive of the Automatic Release
180
18 Spare Parts
182
19 Annex
183
Lubrication Chart
183
4
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Big Dutchman Dry Rapid DR 1500 Specifications
General
Brand
Big Dutchman
Model
Dry Rapid DR 1500
Category
Farm Equipment
Language
English
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