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Big Lift Big Joe PDC Series User Manual

Big Lift Big Joe PDC Series
198 pages
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Big Lift LLC MANUAL NO. 902997
www.bigjoeforklifts.com 02/05/2014
PDC SERIES
POWER DRIVEN
COUNTERBALANCED
LIFT TRUCK
Serial Number 384041 and Higher
Operation
Maintenance
Repair Parts List

Table of Contents

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Big Lift Big Joe PDC Series Specifications

General IconGeneral
BrandBig Lift
ModelBig Joe PDC Series
CategoryForklifts
LanguageEnglish

Summary

SECTION 1 DESCRIPTION

1-3. SAFETY FEATURES

Outlines safety features designed for operator and payload protection.

SECTION 2 OPERATION

2-1. GENERAL

Provides detailed operating instructions for the PDC lift truck.

2-2. OPERATING PRECAUTIONS

Lists critical precautions to observe during PDC lift truck operation for safety.

2-3. BEFORE OPERATION

Covers important inspection points to check before operating the PDC lift truck.

2-5. OPERATION

Details forward/reverse travel, steering, stopping, parking, and load handling procedures.

SECTION 3 PLANNED MAINTENANCE

3-3. BATTERY CARE

Provides general advice on battery care to extend its lifespan and proper servicing.

SECTION 4 TROUBLESHOOTING

4-1. GENERAL

Introduces a troubleshooting guide for common truck malfunctions and corrective actions.

SECTION 5 STEERING ARM AND CONTROL HEAD SERVICING

5-3. BELLY-BUTTON SWITCH ADJUSTMENT

Provides steps for adjusting the belly-button switch on the control head.

5-4. POTENTIOMETER TESTING AND ADJUSTMENT

Details how to test and adjust the potentiometer in the control head.

5-5. CONTROL HEAD SWITCH REPLACEMENT

Explains how to replace switches within the control head assembly.

5-6. SPEED CONTROL SWITCH AND RETURN SPRING REPLACEMENT

Provides instructions for replacing the speed control switch and return spring.

5-7. STEERING ARM RETURN SPRING ADJUSTMENT

Details how to adjust the tension of the steering arm return spring.

5-8. STEERING ARM RETURN SPRING REPLACEMENT

Outlines the procedure for replacing the steering arm return spring.

5-9. PIVOT TUBE REPLACEMENT

Describes the process for replacing the pivot tube assembly.

5-10. ELECTRICAL CONTROL CABLE REPLACEMENT

Provides instructions for replacing the electrical control cable.

SECTION 6 BRAKE SERVICING

6-1. ADJUSTMENT

Explains how to adjust the mechanical brake if it does not hold properly.

6-2. REPLACEMENT OF BRAKE PADS

Details the procedure for replacing the brake pads on the disc brake assembly.

6-2.1. Replacement of Brake Disc

Provides steps for replacing the brake disc assembly.

SECTION 7 TRANSMISSION, DRIVE WHEEL AND LOAD WHEEL SERVICING

7-1. TRANSMISSION REMOVAL AND DISASSEMBLY

Covers the procedure for removing and disassembling the transmission.

SECTION 8 ELEVATION SYSTEM SERVICING

8-2. LIFT CHAIN ADJUSTMENT (NON-TELESCOPIC, AND TELESCOPIC)

Explains how to adjust lift chains on non-telescopic and telescopic masts.

SECTION 9 HYDRAULIC SYSTEM SERVICING

9-1. RELIEVING SYSTEM PRESSURE

Explains how to relieve hydraulic system pressure before servicing components.

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