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Biomarine BioPak 240 REVOLUTION User Manual

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BioPak 240R Benchman Manual
A47D135 Revision J
A47D135, Revision N
B5-06-6000-15-0
ECO 9891, February 2014
BioPak 240R-NIOSH
Closed-Circuit, Self-Contained Breathing Apparatus
Benchman Manual

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Biomarine BioPak 240 REVOLUTION Specifications

General IconGeneral
BrandBiomarine
ModelBioPak 240 REVOLUTION
CategoryDiving Instrument
LanguageEnglish

Summary

Certification Approvals

ExtendAir Carbon Dioxide Chemical Scrubber NIOSH Approval Label

Details NIOSH approval for the ExtendAir CO2 Scrubber.

OrbSorb Carbon Dioxide Chemical Scrubber NIOSH Approval Label

Details NIOSH approval for the OrbSorb CO2 Scrubber.

Remote Monitoring System RMS MSHA Electrical Approval

Details MSHA electrical approval for the RMS.

Cautions and Limitations

Compressed Oxygen Hazard

Hazards associated with handling compressed oxygen cylinders.

Oxidizing Agent Hazard

Hazards of oxygen enhancing combustion of other materials.

Work Load Stress Factors

User's capability to handle stress and workload.

Low Temperature Operation

Operating the BioPak in low temperatures and required precautions.

Intrinsic Safety Consideration for Model Type RMS Monitoring Device

Safety considerations for the RMS monitoring device.

Carbon Dioxide Chemical Scrubber

Specific instructions for using OrbSorb CO2 scrubbers.

Special or Critical User Instructions

Turn Around Maintenance Procedure

Maintenance Tag

Procedures for filling out and using the maintenance tag.

Disassembly

Steps for disassembling the BioPak apparatus.

Cleaning Disinfection

Procedures for cleaning and disinfecting the apparatus components.

Coolant Canister

Instructions for preparing and using coolant canisters.

Oxygen Cylinder

Procedures for charging the oxygen cylinder.

Facemask

Inspection and maintenance of the facemask.

Assembly

Steps for reassembling the BioPak.

Constant Flow Test

Performing the constant flow test procedure.

Low Pressure Leak Test

Procedure for conducting a low-pressure leak test.

Alarm Test

Testing the apparatus alarm system.

Upper Housing

Instructions for installing the upper housing.

Carbon Dioxide Scrubber Pre Packing Procedure

Procedure for pre-packing CO2 scrubbers.

Long Term Maintenance Procedure

Visual Inspection

Visual checks for wear, damage, and proper sealing.

Demand Valve Functional Test

Testing the proper operation of the demand valve.

Constant Flow Test

Repeating the constant flow test.

Vent Valve Functional Test

Testing the vent valve's function.

Low Pressure Leak Test

Performing the low-pressure leak test.

High Pressure Leak Test

Procedure for conducting a high-pressure leak test.

Emergency Bypass Valve Functional Test

Testing the emergency bypass valve.

Alarm Test

Performing the alarm test.

Maintenance Tag Validation

Verifying the completion and accuracy of the maintenance tag.

General Service Procedures

Scheduled Component Inspection

Inspecting breathing diaphragm, facemask, and breathing hoses.

System Lubrication

Guidelines for lubricating o-rings and the system.

Oxygen Cylinder

Inspecting oxygen cylinders for damage and testing.

Alarm Battery Replacement Procedure

Steps to replace the alarm system battery.

Flow Restrictor Replacement Procedure

Procedure for replacing the flow restrictor.

Storage Guidelines

Long Term Storage

Specific guidelines for storing the BioPak for extended periods.

Parts Lists

Top Assembly

List of parts for the top assembly.

AV3000 Facemask Assembly

Parts list for the AV3000 facemask assembly.

AV3500 Facemask Assembly

Parts list for the AV3500 facemask assembly.

AV3500 Mask Breathing Hose

Parts list for the AV3500 breathing hose.

AV3000 Mask Breathing Hose

Parts list for the AV3000 breathing hose.

Center Section Lid Assembly

Parts list for the center section lid assembly.

Center Section Assembly

Parts list for the center section assembly.

Diaphragm Assembly

Parts list for the diaphragm assembly.

Pneumatic Assembly

Parts list for the pneumatic assembly.

Manifold Assembly

Parts list for the manifold assembly.

RMS Alarm Monitor

Parts list for the RMS alarm monitor.

Oxygen Cylinder Assembly

Parts list for the oxygen cylinder assembly.

Lower Housing Assembly

Parts list for the lower housing assembly.

Service Kit Assembly

Parts list for the service kit assembly.

Coolant Canister Freeze Form

Parts list for the coolant canister freeze form.

Miscellaneous Supplies

List of miscellaneous supplies and their part numbers.

Optional Attachments

List of optional attachments and their part numbers.

Apparatus Specifications

Operational Conditions

Specifies the operating temperature and humidity ranges for the apparatus.

Storage Conditions

Specifies the storage temperature and humidity ranges.

Oxygen Delivery

Details the oxygen delivery rates (constant, demand, emergency).

Oxygen Supply

Specifies the purity and composition requirements for oxygen supply.

Battery

Information about the required battery type, power, and life.

Carbon Dioxide Scrubber

Details the type and characteristics of the CO2 scrubber.

Maintenance Log Sheet

Warranty