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Bofa AD500 iQ User Manual

Bofa AD500 iQ
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AD500 iQ
V3 AUG 17
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Bofa AD500 iQ Specifications

General IconGeneral
ModelAD500 iQ
TypeFume Extraction System
Power Supply230V
Cabinet ConstructionPowder Coated Mild Steel
Filter Condition MonitoringYes
Voltage230V
Frequency50/60 Hz
MaterialPowder Coated Mild Steel
Filter TypeHEPA, Gas, Pre-filter
Airflow500 m3/hr
Noise Level54 dBA
Electrical Data230V, 50Hz

Summary

Overview of the AD500 iQ Extraction System

Overview of your iQ Extraction System (Front)

Details external components like filters, control panel, and port locations on the front of the unit.

Overview of your iQ Extraction System (Back)

Details external components like switches, inlets, and outlets on the rear and sides of the unit.

Overview of the LCD Display

Explains the various indicators and readouts on the unit's Liquid Crystal Display panel.

Safety Instructions and Precautions

Important Safety Notes and Symbols

Covers general safety warnings, danger, warning, and caution symbols used in the manual.

Electrical Safety Precautions

Details safety requirements concerning mains voltage, grounding, and handling live components.

Dangers to Eyes, Skin, and Breathing

Warns about particulate exposure and the need for PPE when handling used filters.

Warning and Information Labels

Lists and explains the various warning and information labels found on the extraction unit.

Fire Risk Assessment and Prevention

Addresses fire risks from sparks and embers, recommending risk assessment and protective measures.

BOFA Technical Service Contact

Provides contact information for technical support and troubleshooting assistance.

Before Installation Procedures

Unpacking and Unit Placement

Guides on unpacking, checking for damage, and positioning the unit in a suitable location.

Cooling Vent and Exhaust Outlet Precautions

Warns against blocking vents or outlets to ensure proper airflow and prevent overheating.

Lifting and Handling Safety

Advises using appropriate lifting equipment due to the unit's weight and ensuring safe handling.

Installation Guide

Fume Capture Methods

Describes three primary methods for capturing fumes: flexible arms, enclosures, and cabinets.

General Installation Guidelines

Provides essential tips for ductwork design and capture device positioning for optimal performance.

Unit Specifications

Lists technical specifications including dimensions, weight, power, and operating parameters.

Connection to Power Supply

Details requirements for selecting and connecting the unit to a suitable, properly earthed power supply.

Optional Added Features

Introduces configurable options and how to identify them for your unit.

Remote Stop/Start Feature Configuration

Explains the setup for remote operation using DC voltage or Volt-free inputs.

Override Feature Operation

Describes the override switch for controlling the need for external start signals.

Filter Blocked / System Fail Signal

Details the system's output signal for filter blockage or operational faults and its configurations.

Compressor Option Connection

Guides on connecting the compressor hose to the extraction unit and the associated equipment.

Door and Pre Filter Interlock Feature

Explains safety interlocks preventing operation with open doors or missing pre-filters.

Exhausting Filtered Air Outside

Explains how to connect an exhaust outlet spigot for expelling filtered air externally.

Operating the AD500 iQ

Turning the Extraction Unit On

Step-by-step guide for powering up the unit from standby to operational mode.

Changing Display Unit Settings

Instructions on switching display units between metric (°C, m³/h) and imperial (°F, CFM) modes.

Setting the Desired Airflow

Guides on using automatic flow control to set and maintain the target airflow rate.

Airflow Auto Adjust for First Installation

Explains the Auto Adjust feature for calibrating airflow based on installation resistance during initial setup.

Maintenance and Filter Management

UK Maintenance Regulations (COSHH)

Covers COSHH regulations for LEV system testing, examination, and record-keeping.

General Maintenance and Filter Replacement

Outlines user maintenance, authorized repairs, and the process for filter condition monitoring.

Filter Blocked Indication and Replacement

Explains filter status indicators and the procedure for replacing blocked filters.

Pre Filter Replacement Procedure

Detailed steps for safely removing and installing a new pre-filter.

Combined Filter Replacement Procedure

Step-by-step guide for replacing the heavy combined filter, emphasizing safety precautions.

iQ System Display Information

iQ Display Features and Fault Icons

Introduces the display's capability to show faults and examples of fault icons.

Visual Alarms and Their Meanings

Explains how visual alarms, audible buzzers, and interface signals are triggered by system events.

Over Temperature Alarm Handling

Details the automatic shutdown for over-temperature conditions and the restart procedure.

Hose Blocked Alarm Interpretation

Describes the two-stage hose blocked alarm and the actions to resolve blockages.

Heat Detection Shut-Off Mechanism

Explains the thermal trip that shuts down the unit when internal temperature exceeds limits.

VOC Sensing and Gas Filter Monitoring

Details the VOC sensing option for monitoring carbon filter saturation and gas alarms.

Run Safe Feature for Filter Detection

Explains the safety feature that prevents operation if a combined filter is not detected.

USB Connectivity and Functions

Introduces the USB port for duplicating settings and downloading data.

Duplicating iQ Settings via USB Upload

Provides a step-by-step guide for uploading configuration settings to multiple units.

Downloading iQ Data via USB

Details the procedure for downloading system data and event logs for analysis.

System Performance Data Capture

Explains how the system captures performance snapshots and lists the types of data recorded.

Filter Blockage Percentage Display

Details how pre-filter and combined filter blockage are displayed and logged.

Alarm and Fault Code Reference

Lists common alarm and fault codes with their respective meanings for troubleshooting.

Troubleshooting Common Issues

Fault Indication and Diagnosis

Guides on interpreting system faults and using the manual before contacting support.

Motor Failure Troubleshooting

Explains how to identify and address motor failure issues based on display indicators.

Internal Power Supply Issues

Describes how to diagnose internal power supply problems and potential transformer faults.

Using USB for Diagnosis

Refers to USB data download for detailed analysis of system faults and events.

Replacement Parts and Disposal

Consumable Spares: Filters

Identifies pre and combined filters as consumable spares requiring timely replacement.

Filter Disposal Recommendations

Provides guidance on the proper disposal methods for used filters based on their classification.

System Specifications

AD 500 IQ Unit Specifications

Lists comprehensive technical specifications including capacity, weight, power, and dimensions.

Filter Technical Details

Details filter types, surface area, efficiency, and gas section specifications.

Environmental Operating Range

Outlines the recommended temperature and humidity conditions for optimal unit operation.

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