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Bollhoff RIVCLINCH 0201 FS User Manual

Bollhoff RIVCLINCH 0201 FS
42 pages
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Bollhoff Attexor SA
Copyright © 2014 by Bollhoff Attexor S.A. Edition date: 2015-05-07
RIVCLINCH
®
0201 FS
User manual
Original edition in english
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Bollhoff RIVCLINCH 0201 FS Specifications

General IconGeneral
BrandBollhoff
ModelRIVCLINCH 0201 FS
CategoryCrimp tool
LanguageEnglish

Summary

Copyright and Trademarks

Warranty Information

Bollhoff Attexor's Warranty Policy

Details the warranty terms, conditions, and exclusions for Bollhoff Attexor products.

Bollhoff Attexor's After Sales Service

Outlines the global after-sales service provided through authorized distributors for customer support.

Warnings and Safety Precautions

Installation Safety Precautions

Precautions to ensure proper and safe installation of the machine and its components.

Connection Safety Guidelines

Guidelines for safely connecting the machine to air supply and checking connections.

Standard Safety Means

Essential personal protective equipment (PPE) and standard safety measures to be followed during operation.

Specific Safety Measures

Additional safety measures related to protective guards, interlocks, and safe operation zones.

Transport Safety Instructions

Instructions for safely transporting the equipment, emphasizing proper packaging and securing.

Machine Operation Safety

Critical safety instructions and precautions for operating the clinching machine safely.

Tool Change and Selection Safety

Safety procedures for changing tools and selecting the correct tooling for the machine.

Machine Integrity Safety

Guidelines for maintaining machine integrity and safety, including avoiding disassembly and checking components.

Tampering with Factory Settings Warning

Warning about the consequences of tampering with factory settings, voiding warranty and CE compliance.

Technical Specifications

RIVCLINCH® 0201 FS Specifications

Detailed technical specifications for the RIVCLINCH® 0201 FS machine, including weights, pressures, and dimensions.

Optional Equipment List

Lists optional accessories available for the machine, such as air preparation units and tool kits.

Functional Description

Single-Stroke Clinching Method

Explains the single-stroke clinching method and the function of the opening die in the process.

Clinching System and End-of-Stroke Control

Describes the hydraulic piston-driven clinching system and end-of-stroke control for joint quality.

Installation and Connections

Fixing and Suspension Guidelines

Guidelines for securely fixing and suspending the machine, including weight considerations and safety cables.

Air Supply Connection Procedures

Detailed instructions for connecting the air supply line, air preparation unit, and hoses, including pressure settings.

Start-up Procedures

Settings for System Start-up

Procedures for initial setup, including checking factory settings and selecting tooling.

Using the Clinching Machine

Step-by-step guide on how to perform a clinching operation safely and effectively.

Care and Maintenance

Daily Maintenance Tasks

Routine checks and cleaning tasks to be performed daily to ensure machine readiness.

Weekly Maintenance Tasks

Maintenance tasks recommended for weekly execution or after 50 service hours.

Hydraulic Oil Change Procedure

Instructions and procedure for changing the hydraulic oil after specified joint counts.

Bleeding Air from the Hydraulic Circuit

Steps to remove air from the hydraulic system to prevent damage and ensure proper function.

Replacing Wear Parts

Replacing the Die-Anvil Set

Detailed instructions for removing and installing the die-anvil set, including necessary tools and checks.

Die ST Assembly Orientation

Specific guidance on the orientation of die blades for the ST assembly to ensure point quality.

Replacing the Punch-Stripper Set

Step-by-step guide for replacing the punch and stripper, including orientation and compatibility checks.

Tooling Selection and Joint Optimization

Selecting the Tooling Type

Criteria for choosing between SR and ST tooling types based on material, joint strength, and surface coating.

Choice of Stripper

Information on the functions of the stripper and selection criteria for different sheet metal types.

Adjusting the End Stop

Procedure for adjusting the machine's end stop to control the stroke and ensure reproducibility.

Setting the Reference Value

Steps to check and set the reference value (H) for machine calibration and optimization.

Finding the Optimum Setting

Method for fine-tuning the H value to achieve the desired St value for optimal joint performance.

Quality Control Methods

Methods for performing quality control on clinched joints and checking tooling for wear or damage.

RIVCLINCH® 0201 FS Component Breakdown

Workhead Components

Lists and describes the components of the workhead section of the machine.

Handle Components

Lists and describes the components of the handle section of the machine.

Booster Components

Lists and describes the components of the booster section of the machine.

Suspension Components

Lists and describes the components related to the suspension system.

Supply System Components

Lists and describes the components related to the air and hydraulic supply.

Tooling Components

Lists and describes the tooling components used with the machine.