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BOMBARDIER ski-doo Tundra Scandic 2004 Series User Manual

BOMBARDIER ski-doo Tundra Scandic 2004 Series
427 pages
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Mmr-2004 tundra skandic ang.FH8 Tue Sep 30 08:28:41 2003 Page 1
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Table of Contents

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BOMBARDIER ski-doo Tundra Scandic 2004 Series Specifications

General IconGeneral
Cylinders2
Engine Displacement499 cc
StarterElectric / Manual
Rear SuspensionSC-5
BrakeHydraulic
Bore x Stroke72 mm x 61 mm
Fuel Capacity10.6 US gal (40 L)
Oil Capacity3.5 US qt (3.3 L)

Summary

SAFETY NOTICE

INTRODUCTION

SERVICE TOOLS AND SERVICE PRODUCTS

SERVICE TOOLS

Lists and describes mandatory and recommended tools for servicing the snowmobile's engine, transmission, suspension, and vehicles.

SERVICE PRODUCTS

Lists and describes mandatory and recommended service products, including lubricants, sealants, and cleaners.

MAINTENANCE

MAINTENANCE CHART

A chart detailing maintenance tasks, intervals, and corresponding service procedures.

STORAGE

Procedures for properly storing the snowmobile during off-season or extended periods of non-use.

PRESEASON PREPARATION

Steps to prepare the snowmobile for use after storage or extended periods.

TROUBLESHOOTING

ENGINE

Diagnosing and resolving common engine issues like backfiring, stalling, and detonation.

FUEL AND OIL SYSTEMS

Diagnosing and resolving issues related to fuel consumption, leaks, and oil usage.

TRANSMISSION AND BRAKE SYSTEMS

Troubleshooting transmission problems, belt wear, and brake system issues.

ELECTRICAL SYSTEM

Diagnosing and resolving issues with the starter, ignition, and lighting systems.

SUSPENSION AND TRACK

Addressing problems related to suspension height, bottoming out, stiffness, and track issues.

ENGINE

277 ENGINE TYPE

Detailed procedures for engine removal, installation, top end, and bottom end for the 277 engine.

443 AND 552 ENGINE TYPES

Procedures for engine removal, installation, top end, bottom end, leak tests for 443 and 552 engines.

593 ENGINE TYPE

Procedures for engine removal, installation, top end, bottom end, leak tests for the 593 engine.

LEAK TEST AND ENGINE DIMENSION MEASUREMENT

Procedures for performing leak tests and measuring critical engine dimensions.

CDI SYSTEM

Information and testing procedures for CDI ignition systems.

OIL INJECTION SYSTEM

Details on the oil injection pump, system leak tests, and adjustments.

AXIAL FAN COOLING SYSTEM

Procedures for removal, disassembly, assembly, and maintenance of the axial fan cooling system.

LIQUID COOLING SYSTEM

Procedures for cooling system leak testing, inspection, draining, disassembly, assembly, and refilling.

REWIND STARTER

Inspection, removal, rope replacement, disassembly, and assembly of the rewind starter.

CARBURETOR AND FUEL PUMP

Detailed information on carburetors, including circuit operation, removal, cleaning, and adjustments.

FUEL TANK AND THROTTLE CABLE

Information on fuel tank lines, impulse/fuel lines spring clips, throttle cable, and routing.

TRANSMISSION

DRIVE BELT

Application chart, checking neutral function, cleaning, inspection, and adjustment of the drive belt.

DRIVE PULLEY

Detailed procedures for the removal, disassembly, assembly, installation, and adjustment of drive pulleys.

DRIVEN PULLEY

Procedures for the removal, disassembly, inspection, assembly, installation, and adjustment of driven pulleys.

PULLEY DISTANCE AND ALIGNMENT

Guidelines and specifications for pulley alignment and distance adjustment.

BRAKE

Procedures for mechanical and hydraulic brake systems, including fluid type and pad replacement.

CHAINCASE

Procedures for chaincase removal, disassembly, inspection, assembly, installation, adjustment, and gear ratio modification.

GEARBOX

Details on the 3-speed gearbox, including removal, disassembly, inspection, assembly, installation, and oil level.

DRIVE CHAIN

Information on drive chain types, attachment, separation, lengthening, and adjustment.

ELECTRICAL

IGNITION TIMING

Procedures for verifying and adjusting ignition timing using magneto flywheel marks and timing lights.

SPARK PLUGS

Information on NGK spark plug numbering, heat range, fouling analysis, and installation.

BATTERY

General information, removal, cleaning, inspection, testing, storage, and activation of the battery.

ELECTRIC STARTER

Procedures for electric starter removal, disassembly, cleaning, inspection, assembly, and installation.

TESTING PROCEDURE

Detailed testing procedures for various ignition and lighting systems, including CDI systems.

REAR SUSPENSION

TORQUE REACTION SUSPENSION

Procedures for Tundra model's torque reaction suspension components.

SKANDIC WT SUSPENSION

Procedures for removal, disassembly, assembly, servicing, installation, and ride adjustment of Skandic WT suspension.

SKANDIC SUV SUSPENSION

Procedures for removal, disassembly, assembly, shock absorber inspection, installation, lubrication, and ride adjustment of Skandic SUV suspension.

DRIVE AXLE

Procedures for Tundra, Skandic LT/LT E, Skandic WT/SWT/SUV, and Skandic WT LC/SUV drive axle components.

TRACK

Guidelines for track removal, installation, tension, alignment, and cleat replacement.

STEERING/FRONT SUSPENSION

STEERING SYSTEM

Procedures for inspection, disassembly, assembly, handlebar adjustment, steering adjustment, and lubrication of the steering system.

SUSPENSION AND SKI SYSTEM

Procedures for shock absorber servicing, ski leg inspection, stopper condition, grease fittings, and installation.

BODY/FRAME

BODY

Procedures for installation, adjustment, headlamp aiming, bulb replacement, decals, belt guards, wiring harness, cables, and tubing.

FRAME

Procedures for frame cleaning and welding steel frames.

TECHNICAL DATA

SI* METRIC INFORMATION GUIDE

Guide to SI metric units, prefixes, and conversion factors.

ENGINES

Technical specifications for 277, 443, 552, and 593 engine types.

VEHICLES

Technical specifications for various vehicle models including Tundra, Skandic LT/LT E, Skandic WT/SWT/SUV 550, and Skandic WT LC/SUV 600.

WIRING DIAGRAMS

WIRING DIAGRAM LEGEND

Explanation of symbols used in wiring diagrams.

WIRE COLORS AND CIRCUIT

Table relating wire colors to electrical circuits and additional information.

CONNECTOR HOUSING AREA

Information on connector housing identification for Tundra models.

HOUSING REFERENCE PER AREA

Connector reference system for Tundra models.

WIRE CONNECTOR LOCATION IN HOUSING

Location of wires within connector housings for Tundra models.

SYMBOLS DESCRIPTION

Description of electrical symbols used in wiring diagrams.

UNPLUGING CONNECTORS

Procedures for unplugging various types of electrical connectors.

ACCESSORIES INSTALLATION

Guidelines for installing electrical accessories on different snowmobile models.

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