Bosch Rexroth MKK 12-40 - Page 3

3Bosch Rexroth AG 3Bosch Rexroth AGInstructions for Linear Modules MKK/MKR/MLR
1 General notes 6
1.1 Warning notices 6
1.2 Referencing system 6
1.3 Symbols 6
1.4 Tightening torques 6
1.5 Safety instructions 8
1.6 Notes on transportation and storage 11
2. Overview of linear modules 13
2.1 Type range 13
2.2 Rating plate, ordering of wearing parts 13
2.3 Ordering of components and publications 13
3 Attachment of linear module 15
3.1 Supporting linear module 15
3.2 Securing linear module with clamping fi xtures 15
3.3 Securing linear module with T-nuts 15
4 Attachments 17
4.1 Switching system and drive system:
MKK/MKR 12-40 17
4.2 Switching system and drive system:
MKK/MKR 15-65, MKK/MKR 20-80,
MLR 10-80, MKK/MKR 25-110, MLR 10-110,
MKK/MKR 35-165 19
5 Installing switching system with magnetic
field sensors: MKK/MKR 12-40 21
5.1 Notes 21
5.2 Magnetic fi eld sensor without connector
with mounting duct 21
5.3 Magnetic fi eld sensor with connector and
cable holders 25
6 Installing switching system with inductive
and mechanical switches: All sizes 27
6.1 Notes 27
6.2 Installing switching cams 27
6.3 Installing switches 27
6.4 Removing switches 27
6.5 Installing socket 29
6.6 Installing cable duct 31
7 Installing drive MKK 33
7.1 Notes 33
7.2 Installing/removing motor with motor mount
and coupling 33
7.3 Installing/removing motor with belt drive gear 35
8 Installing drive MKR/MLR 43
8.1 Notes 43
8.2 Installing motor: MKR 15-65 and MKR 35-165
with gear unit 43
8.3 Installing motor: MKR 12-40, MKR 20-80,
MLR 10-80, MKR 25-110, MLR 10-110 45
8.4 Removing motor 47
9 Start-up 49
9.1 Electrical connections 49
9.2 Trial run, run-in 49
9.3 Operating conditions 49
10 Maintenance 51
10.1 Maintenance items 51
10.2 Lubricating ball screw and ball rail system
(MKK) 51
10.3 Lubricating ball rail system (MKR) 53
10.4 Lubricating roller guides (MLR) 53
10.5 Lubricating cover strip 53
11 Overview of MKK assemblies (AS) 54
11.1 M KK 12-40 overview 54
11.2 MKK 15-65 overview 56
11.3 MKK 20-80, MKK 25-110 overview 58
11.4 MKK 35-165 overview 60
12 Overview of MKR assemblies (AS) 62
12.1 MKR 12-40 overview 62
12.2 MKR 15-65 overview 64
12.3 MKR 20-80, MKR 25-110 overview 66
12.4 MKR 35-165 overview 68
13 Overview of MLR assemblies (AS) 70
13.1 MLR 10-80, MLR 10-110 overview 70
R320103918 (2010.07) • DE+EN+FR+IT