Bosch Rexroth Rho 4.0 - Safety Instructions

Electric Drives
and Controls
IXBosch Rexroth AGRhoMotion1070072367 / 04
Contents
Contents
Page
1 Safety Instructions 1−1 . . . . . . . . . . . . . . . . . . . . . . .
1.1 Intended use 1−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Qualified personnel 1−2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Safety markings on products 1−3 . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Safety instructions in this manual 1−4 . . . . . . . . . . . . . . . . . . . . . .
1.5 Safety instructions for the described product 1−5 . . . . . . . . . . . .
1.6 Documentation, software release and trademarks 1−7 . . . . . . .
2 System overview 2−1 . . . . . . . . . . . . . . . . . . . . . . . . .
3 Structure of the rho4.0 3−1 . . . . . . . . . . . . . . . . . . .
3.1 Description of the structure 3−1 . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.1 Outline structure 3−2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.2 rho4.0 block diagramm 3−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.3 Operating system of the rho4.0 3−4 . . . . . . . . . . . . . . . . . . . . . .
3.1.4 Floppy operation 3−4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Digital I/O 3−8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1 Digital inputs 3−8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.2 Digital outputs 3−12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Operation with I/O-Gateway 3−14 . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.1 rho4.0 without PCL field bus card 3−14 . . . . . . . . . . . . . . . . . . . .
3.3.2 Examples of B~IO M-CAN bus connections 3−15 . . . . . . . . . . .
3.3.3 rho4.0 with PCL field bus card 3−32 . . . . . . . . . . . . . . . . . . . . . . .
3.3.4 Example of a B~IO M-DP Profibus connection 3−33 . . . . . . . . .
3.3.5 Example of a B~IO M-IBS bus connection 3−34 . . . . . . . . . . . . .
3.3.6 Example of a B~IO M-CAN bus connection 3−34 . . . . . . . . . . . .
3.4 Fixed IP addresses 3−36 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5 Small linking with switches 3−37 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.1 Cabling 3−37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.2 Linking of two rho4.0 3−37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.3 Smallest linking of up to 6 rho4.1 with 8-fold switch 3−38 . . . . .
3.5.4 Small linking of several rho4.0 with 8-fold switch 3−39 . . . . . . .
3.5.5 Remote control with ROPS4 and virtual PHG 3−41 . . . . . . . . . .
4 PCLrho4.0 4−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 PCLrho4.0 programming with WinSPS from version 3.1
(build 1406) 4−6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 PCLrho4.0 configuration with WinDP from version 2.10
(build 677) 4−9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 PCLrho4.0 configuration with WinCAN 1.1 (build 92) 4−11 . . . . .
4.4 Operation of the PCLrho4.0 with INTERBUS-S 4−13 . . . . . . . . . .