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General| Engine Type | V8 |
|---|---|
| Engine | Chevrolet V8 |
| Frame | Steel |
| Front Suspension | Telescopic Fork |
| Front Brake | Dual disc |
| Rear Brake | Single disc |
| Tire Size (Front) | 130/90-16 |
| Tire Size (Rear) | 230/60-15 |
| Horsepower | 355 hp |
| Rear Suspension | Dual shocks |
Defines the terms WARNING and CAUTION used in the manual.
Emphasizes reading the manual and importance of proper service for safety.
Overview of the Boss Hoss motorcycle and trike.
Good maintenance is crucial for a safe and reliable machine.
Highlights owner's responsibility for maintenance to avoid voiding warranty.
Lists initial service operations required after 500 and 2500 miles.
Chart detailing recommended maintenance intervals for various services.
Specific maintenance intervals for trike models.
Illustrates the patented Boss Hoss motorcycle frame.
Shows the cast neck (yoke) of the motorcycle frame.
Instructions on detaching crash bars and related components.
Details on adjusting driver pegs for comfort.
Illustrates the lower engine mounting points.
Shows the upper engine mounting brackets.
Information and caution regarding the water pump operation.
Details on the kickstand mounting and parking cautions.
Illustrates the inverted front end of the motorcycle.
Explains headlight mounting on different models.
Details technical specifications for ZZ4 and ZZ502/502 V8 models.
Information on Gross Vehicle Weight Ratings (GVWR) and GAWR.
Lists capacities for fuel, cooling system, oil, and transmission.
Provides tire pressure and size information.
Discusses tire care, inflation, and inspection for optimal performance.
Warns about the hazards of riding with excessively worn tires.
Details checks and remedies for wheel service issues.
Diagrams showing the components of the front wheel assembly.
Lists part numbers for front wheel components.
Step-by-step instructions for removing the motorcycle front wheel.
Procedure for disassembling the front wheel assembly.
Steps for cleaning, inspecting, and repairing brake discs.
Procedure for assembling the front wheel.
Step-by-step instructions for installing the front wheel assembly.
Overview of the rear wheel assembly.
Instructions for removing the motorcycle rear wheel.
Diagram showing rear axle components.
Lists part numbers for rear axle components.
Details hydraulic disc brake systems, checks, and application.
Warns against locking wheels with brake application.
Shows rear brake master cylinder reservoir location for bike and trike.
Explains the operation and servicing of the parking brake.
Warns about excessive force when setting the parking brake.
Instructions for adjusting drive belt tension and wheel alignment.
Procedure for aligning the drive belt on the pulley.
Cautions on belt alignment and tension to prevent premature wear.
Procedure for reading drive belt tension using a tester.
Discourages overtightening the belt during initial installation.
Instructions on locating and using the front fork lock.
Details on rear shock absorber adjustment and removal.
Warns about consequences of reducing rear shock spring rate.
Explains how to adjust shock absorber dampening.
Overview of throttle control operation and safety checks.
Details controls on the left handlebar assembly.
Details controls on the right handlebar assembly.
Illustrates various body parts of the motorcycle.
Shows vacuum molded side panels.
Information on the radiator shroud mounting.
Details on the rear fender mounting locations.
Information on the lockable storage compartment and lid.
Describes the seat pan and its function.
Details Mustang Seats, driver and passenger seat configurations.
Cautions regarding passenger seat use and installation.
Overview of GM engines used in Boss Hoss motorcycles and trikes.
Recommendations for proper engine break-in procedures.
Information on ignition timing settings for ZZ4 and 502 engines.
Details ignition switch location and function for bike and trike.
Description of the D.O.T. Legal Standard exhaust system.
Information on exhaust shields and attached methods.
Warns about hot exhaust components and flammable materials.
Overview of the BOSS HOSS fuel system components.
Details on the Edelbrock carburetors used for ZZ4 and ZZ502 models.
Information on the Carter fuel pump mounting and wiring.
Description of the throttle linkage connection.
Warns about throttle return spring tension and potential damage.
Details the 8.5-gallon fuel tank construction and mounting.
Illustrates the fuel sender component.
Explains the fuel petcock location and operation.
Overview of the BOSS cooling system components.
Information on the water manifold installation and torque specs.
Details on the electric water pump mounting and connection.
Details radiator mounting, fan, and hose connections.
Cautions about checking fan mounting security.
Information on the thermostatic fan controller switch.
Overview of the two-speed automatic transmission with reverse.
Guidance on the proper operation of the two-speed transmission.
Warns about damage from shifting under load or at high RPM.
Instructions on how to select and operate reverse gear.
Instructions on how to select first gear.
Instructions on how to select second gear.
Notes on overdrive gear usage and transmission fluid.
Location and access for the transmission filler vent cap.
Specifies the type of oil used for the transmission.
Procedure for servicing the internal transmission filter.
Bulletin regarding oil starvation prevention for the transmission.
Details on the front and rear pulley installation.
Overview of the main wiring harness, tank gauge, and fuse block.
Illustrates the motorcycle wiring harness.
Shows the wiring harness with the fuse block.
Explains the master solenoid and its control.
Details on the Odyssey battery type and location.
Warns about securing the battery mounting bracket.
Cautions regarding correct battery cable mounting.
Shows the starter relay and its connection to the neutral safety switch.
Recommends a one-wire alternator and specifies belt usage.
Cautions about alternator belt tension and its effects.
Details on the mini-starter and its installation warnings.
Describes the gauge panel components and assembly.
Lists part numbers for various bulbs used in the motorcycle.
Technical specifications for trike models (ZZ4 and ZZ502/502 V8).
Information on trike Gross Vehicle Weight Ratings (GVWR) and GAWR.
Lists capacities for trike fuel, cooling system, oil, and transmission.
Specifies maximum cargo load capacity for the trike.
Warns against exceeding load limits to prevent structural failure.
Describes the trike rear sub-frame and axle assembly connection.
Diagrams of the trike chassis and sub-frame.
Details attachment of the rear axle assembly to the trike sub-frame.
Warns about improper alignment causing drivetrain damage or injury.
Explains the electronic speedometer sensor and drive yoke.
Details the trike brake system, including drum brakes.
Explains the self-adjusting nature of the trike rear drum brakes.
Warns about serious injury from improper braking functions.
Location and access to the trike electrical fuse panel.
Explains the function of the detent cable for downshifting.
Details fuel selector valve and switch operation for reserve tank.
Describes the mounting of the reserve tank on trikes.
Details the B&M Quicksilver Shifter and its operation.
Explains how to operate the trike shifter through gear positions.
Cautions against manually operating in Second or Low gear.
Procedure for adjusting the shifter cable.
Warns against forcing the shifter if a problem occurs.
Explains the operation of the neutral safety switch.
Details the rear exhaust pipe clamp and mounting.
Wiring diagram for taillights on '57 and '32 model trikes.
Wiring diagram for taillights on pickup model trikes.
Importance of proper care for maintaining good running condition.
States troubleshooting is a guide; repairs by dealer only.
Troubleshooting engine starting and running issues.
Diagnosing why the starter does not engage the engine.
Troubleshooting steps when the engine cranks but doesn't start.
Common causes and checks for a hard-starting engine.
Diagnosing issues causing the engine to run irregularly.
Troubleshooting causes of engine overheating.
Diagnosing causes of excessive vibration.
Troubleshooting oil return and oil leaks.
Troubleshooting alternator charge rate issues.
Troubleshooting carburetor flooding issues.
Troubleshooting transmission shifting issues.
Diagnosing causes of difficult transmission shifts.
Troubleshooting trike transmission downshifting problems.
Troubleshooting brake performance issues.
Diagnosing why brakes are not holding properly.
Details Mustang Seats for trike models.
Shows Mustang touring seat with driver backrest for trike.
Details Mustang Seats for bike models.
Shows Mustang touring seat for bike.
Shows Mustang rider backrest and wide passenger seat for bike.
Front and back views of the fairing windshield.
Shows the front view of the quick release windshield.
Shows the back left view of the quick release windshield.
Illustrates various accessories like gas cap covers and taillight grill.
Shows custom gas cap covers.
Illustrates the V-8 taillight grill accessory.
Shows the 2 inch pull back risers assembly.
Illustrates highway pegs with Kuryakin mounts.
Shows the Mustang sissy bar assembly.
Illustrates the rear fender luggage rack.
Shows hard saddlebags accessory.
