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Braun Corporation Under-Vehicle Lift 04 Series - User Manual

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Service Manual for:
04
Series 04
Under-Vehicle Lift
®
UVL601C
UVL601C
37274 Rev. B
August
2013
Original Instructions
Original Instructions
ISO 9001:2008
www.braunability.com/international
631 West 11th Street, Winamac, IN 46996, USA
Phone: +1 574 946 6153 Fax: +1 574 946 4670
UVL603C24
UVL603C24
UVL603C
UVL603C
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Braun Corporation Under-Vehicle Lift 04 Series Specifications

General IconGeneral
BrandBraun Corporation
ModelUnder-Vehicle Lift 04 Series
CategoryLifting Systems
LanguageEnglish

Summary

Service Safety Precautions

Safety Symbols

Explains warning, caution, and notice symbols used in the manual.

Lift Specifications

Lift Terminology

Switch and Sensor Locations

Switch LED Diagnostics

Lift Out Switch

Controls inward travel during Stow function.

Full Out Switch

Controls outward travel during Deploy functions.

Floor Level Switch

Controls upward travel during the Up function.

Below Stow Switch

Sets carriage/platform height for Stow function.

Carriage Adjustments

Carriage Ride Height Adjustment

Adjusts clearance between horizontal arms and tracks.

Drive Chain Adjustment

Adjusts tension in the drive chain.

Floor Level and Bridge Plate Adjustments

Floor Level Switch Adjustment

Adjusts switch for proper platform stop at floor level.

Bridge Plate Cam Adjustment

Adjusts bridge plate for solid contact with vehicle floor.

Usable Platform Length

Linkage Rod Adjustment

Adjusts linkage rod to modify bridge plate angle for platform length.

Static and Dynamic Tests

Deformation Test

Checks for permanent deformation after applying and removing a load.

Drift Test

Measures vertical and angular platform drift over time.

Excessive Load Test

Verifies lift does not lift with an excessive load.

Static and Dynamic Tests (continued)

Dynamic Test

Verifies lift operation with load through full movement range.

Operations and Safety Functions Test

Verifies all lift functions and safety devices after tests.

Maintenance and Lubrication

Pump Module Cleaning

Procedures for cleaning the pump module exterior.

Component Cleaning and Lubrication

Guidelines for cleaning components before applying lubricants.

Lubrication Diagram

Maintenance Schedule

750 Cycles Maintenance

Inspection and maintenance tasks for every 750 cycles.

Maintenance Schedule (continued)

1500 Cycles Maintenance

Inspection and maintenance tasks for every 1500 cycles.

Maintenance Schedule (continued)

1500 Cycles Maintenance (continued)

Further inspection and maintenance for 1500 cycles.

4500 Cycles Maintenance

Checks for hydraulic fluid and mounting at 4500 cycles.

Consecutive 750 Cycle Intervals

Repeat inspection/maintenance at 750 cycle intervals.

Lift Disposal Procedure

Troubleshooting Diagnosis Chart

1.00 NO OPERATION

Causes and remedies for the lift not operating.

2.00 PUMP RUNS BUT WILL NOT LIFT PLATFORM

Causes and remedies when pump runs but platform does not lift.

Troubleshooting Diagnosis Chart (continued)

3.00 PUMP DOES NOT RUN WITH CONTROLS

Causes and remedies for pump not running with manual or pendant controls.

4.00 LIFT MOVES WITH OVERRIDE BUT NOT PENDANT

Causes and remedies when lift moves only with override.

5.00 LIFT WILL NOT GO DOWN OR DRIFTS DOWN

Causes and remedies for lift not lowering or drifting.

6.00 LIFT GOES DOWN WITH OVERRIDE BUT NOT PENDANT

Causes and remedies when lift lowers with override but not pendant.

Troubleshooting Diagnosis Chart (continued)

7.00 LIFT WILL NOT GO OUT WITH CONTROLS

Causes and remedies for lift not moving outward with controls.

8.00 LIFT WILL NOT STOW WITH PENDANT

Causes and remedies for lift not stowing with pendant.

9.00 ROLL STOP NOT OPERATING WITH CONTROLS

Causes and remedies for roll stop not operating with controls.

10.00 ROLL STOP OPERATES WITH OVERRIDES BUT NOT UP WITH PENDANT

Causes and remedies for roll stop not going up with pendant.

Troubleshooting Diagnosis Chart (continued)

11.00 ROLL STOP OPERATES WITH OVERRIDES BUT NOT DOWN WITH PENDANT

Causes and remedies for roll stop not going down with pendant.

12.00 SWITCHES DO NOT ACTIVATE LED(S)

Causes and remedies when switches fail to activate LEDs.

13.00 DOORS DO NOT OPEN

Causes and remedies for doors failing to open.

Lift Electrical Schematics

UVL601 C; UVL603 C (12 V) Lift Electrical Schematic

Wiring diagram for 12V UVL601C and UVL603C models.

Lift Electrical Schematics (continued)

UVL603 C24 (24 V) Lift Electrical Schematic

Wiring diagram for 24V UVL603C24 model.

Hydraulic Parts List

UVL601 C; UVL603 C; UVL603 C24 Series 04 Hydraulic Parts List

List of hydraulic system parts for UVL601C, UVL603C, UVL603C24.

Hydraulics Diagram

UVL601 C; UVL603 C; UVL603 C24 Series 04 Hydraulics Diagram

Visual diagram of hydraulic system components and connections.

Pump Module Parts List

UVL601 C & UVL603 C (12 V) Pump Module Parts List

Parts list for the 12V pump module of UVL601C and UVL603C.

Pump Module Diagram

UVL601 C; UVL603 C (12 V) Pump Module Diagram

Exploded view of the 12V pump module for UVL601C and UVL603C.

Pump Module Parts List (continued)

UVL603 C24 (24 V) Pump Module Parts List

Parts list for the 24V pump module of UVL603C24.

Pump Module Diagram (continued)

UVL603 C24 (24 V) Pump Module Diagram

Exploded view of the 24V pump module for UVL603C24.

UVL601 C Repair Parts List

UVL601 C Housing Exploded View Detail

UVL601 C Carriage Exploded View Detail

UVL601 C Platform Exploded View Detail

UVL603 C; UVL603 C24 Repair Parts List

UVL603 C; UVL603 C24 Housing Exploded View Detail

UVL603 C; UVL603 C24 Carriage Exploded View Detail

UVL603 C; UVL603 C24 Platform Exploded View Detail

EC Declaration of Conformity (2006;42;EC)

With Council Directive 2006;42;EC

Declaration of conformity with EU Machinery Directive 2006/42/EC.

EC Declaration of Conformity (continued)

Notes on Declared Standards

Explains safety standards referenced in the EC Declaration of Conformity.

Declaration of Noise Emission

Sound Pressure Levels per EN ISO 11202

Presents sound pressure levels for operator and bystander positions.

EC Declaration of Conformity (72;245;EEC)

With Directive 72;245;EEC - 2009;19;EC

Declaration of conformity with EU Directive 72/245/EEC for radio interference.

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