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Bridgeport Series 2 User Manual

Bridgeport Series 2
95 pages
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Table of Contents

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Bridgeport Series 2 Specifications

General IconGeneral
TypeVertical Milling Machine
Spindle Speed Range60 - 4200 RPM
Weight2300 lbs
Spindle TaperR8
ModelSeries 2
Y-Axis Travel12 in
Z-Axis Travel16 in

Summary

Safety Notice and Guarding

General Safety Precautions

Key safety rules for operating the milling machine without hazards.

Cutter Guarding Importance

Details on the standard cutter guard and its importance for operator safety.

Health and Safety at Work Act Information

Cutter Guards Requirements

Explains legal requirements and user responsibility for cutter guards.

Section I: Machine Installation

Machine Location Preparation

Procedures for preparing the installation site, including foundation and clearances.

Electrical Service Requirements

Details on electrical supply and connection requirements for the machine.

Section III: Machine Commissioning

Section VI: Control and Axis Drives

Axis Drive Unit Replacement

Step-by-step guide for replacing an axis drive unit, including adjustments.

Control System and Controller Replacement

Overview of the control system and procedure for fitting a new controller.

Software Limits Adjustment

Procedure for resetting software limits after component changes.

Section VII: Base Assembly and Maintenance

Axis Drive Motor Replacement

Procedures for replacing X and Y axis drive motors.

Ballscrew Assembly Removal (X & Y Axis)

Procedures for removing X and Y axis ballscrew assemblies.

Section VIII: Head Adjustment and Maintenance

Section X: Preventive Maintenance

Section XI: Fault Finding

Troubleshooting Spindle and Control Display Issues

Steps for diagnosing spindle start problems and control display errors.

Troubleshooting Control Display and Voltage Errors

Steps for diagnosing control display errors and voltage-related faults.

Troubleshooting Power Enable and Motor Overloads

Steps for diagnosing power enable issues and motor overload conditions.

Troubleshooting Reference Points and Parameters

Steps for diagnosing reference point issues and machine parameter entry.

Troubleshooting Reference Operation and Relays

Steps for diagnosing reference operation and relay faults.

Troubleshooting Axis Drive LEDs and Motors

Steps for diagnosing axis drive indicator lights and motor faults.

Troubleshooting Joysticks and System Errors

Steps for diagnosing joystick operation and system error messages.

Troubleshooting Positioning and Programming Errors

Steps for diagnosing positioning errors, programming issues, and tool compensation.

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