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BRISTERS TRAIL WAGON User Manual

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Brister’s Utility Vehicles
2 Wheel & 4 Wheel Drive Models
Operator’s Manual
Copyright
January 1, 2007
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BRISTERS TRAIL WAGON Specifications

General IconGeneral
BrandBRISTERS
ModelTRAIL WAGON
CategoryUtility Vehicle
LanguageEnglish

Summary

Section 1 Introduction

Safety First

Emphasizes the importance of safe operating procedures and the operator's responsibility.

Using This Manual

Provides guidance on how to read and utilize the manual for effective operation and safety.

Terminology

Defines terms like right-hand and left-hand as used within the manual.

Getting Acquainted with your Utility Vehicle

Introduces the vehicle's design, features, and intended off-road use.

Serial Number Plate Location

Guides users on how to locate the vehicle's serial and model numbers for parts ordering.

Read These Important Rules for Safe Operation

Assumption Of Risk

States that the owner assumes all risks associated with operating the utility vehicle.

Section 2 Safety

Safe Operating Procedures

Details essential practices for safe operation, including speed, bystanders, and vehicle condition.

Pre-Delivery Steps

Outlines mandatory checks and information required before a customer takes possession of the vehicle.

Dealer Service and Inspection List

Lists critical inspection points for dealers to complete during pre-delivery.

Dealer Test Ride List

Checklist for dealers to ensure proper vehicle performance during a test ride.

Dealer Delivery to Customer List

Items and information to be provided to the customer during vehicle delivery.

Customer Acceptance List

Confirms customer understanding of vehicle operation, safety, and warranty.

Section 3 Assembly Instructions

Pre-Assembly Instructions

Advises reading the manual and unpacking all parts before starting assembly.

Seat / Brushguard Assembly

Provides step-by-step instructions for assembling the seat and brushguard.

Bumper Installation

Details the process for aligning and mounting the front bumper.

Steering Wheel Installation

Guides on removing covers, aligning the wheel, and final installation.

Cargo Bed Installation

Instructions for attaching the rear frame stubs and mounting the cargo bed.

Seat Base Installation

Explains how to correctly position and install the seat base.

Section 4 Operating Instructions

General Operation

Covers starting procedures, driving controls, and basic operation of the vehicle.

Pre-Start Check List

A comprehensive list of checks to perform before starting the vehicle for safe operation.

Section 5 Maintenance

Fuel Type

Specifies the correct fuel type and capacity, and important fuel handling precautions.

Engine Fuel Valve Lever

Explains the function and proper usage of the engine fuel valve lever.

Air Filter Elements Replacement Parts

Lists part numbers for replacement air filter elements for different engine types.

Engine Oil

Details engine oil recommendations, capacities, and critical warnings regarding oil levels.

Engine Oil Fill and Drain Locations

Identifies the locations for checking, filling, and draining engine oil.

Engine Oil Maintenance Schedule

Provides recommended intervals for checking and changing engine oil.

Engine Oil Level Check

Step-by-step guide on how to accurately check the engine oil level.

Transaxle Oil

Covers transaxle oil type, capacity, maintenance schedule, and change procedure.

Transaxle Oil Change

Detailed steps for draining, filling, and replacing transaxle oil.

Drive Belt

Explains drive belt maintenance, replacement intervals, and the procedure for changing it.

Section 6 Troubleshooting

Fuel in the Cylinder Cavity

Provides instructions for clearing fuel from the cylinder cavity if the engine won't start.

Supplement: Brister 4x4 Utility Vehicle CW-413, TW-413

Features

Lists the specific features of the 4x4 utility vehicle models.

Operation of Four Wheel Drive

Explains the engagement and usage of the 4WD system and its components.

Maintenance

Covers specific maintenance procedures for the 4x4 system, including brakes and differentials.

Gear Spacing adjustment

Details the procedure for adjusting gear spacing on the front gear box.

Strut ball joint lube

Recommends lubrication intervals and locations for strut ball joints.

Shifter Trouble Shooting

Neutral switch diagnostic procedure

Guides on diagnosing why the starter may not engage when the shifter is in neutral.

Cable adjustment procedure

Provides steps for lubricating and adjusting shifter cables for proper operation.

WIRING DIAGRAM ALL MODELS

Terminal Block Wiring

Illustrates the wiring connections and functions of the terminal block.

Section 7 Parts

2-wheel drive Utility Vehicle Parts Breakdown

Introduces the parts breakdown for 2-wheel drive models.

Body 11hp - 2wd

Exploded view diagram and identification of body components for 11hp 2WD models.

Frame 11hp - 2wd

Exploded view diagram and identification of frame components for 11hp 2WD models.

Drivetrain 11hp - 2wd

Exploded view diagram and identification of drivetrain components for 11hp 2WD models.

Brister 265cc Utility Vehicle Parts Breakdown

Body 265cc - 2wd

Exploded view diagram and identification of body components for 265cc 2WD models.

Frame 265cc - 2wd

Exploded view diagram and identification of frame components for 265cc 2WD models.

Drivetrain 265cc - 2wd

Exploded view diagram and identification of drivetrain components for 265cc 2WD models.

Brister 4-wheel drive Utility Vehicle Parts Breakdown

Body 13hp - 4x4

Exploded view diagram and identification of body components for 13hp 4x4 models.

Frame 13hp - 4x4

Exploded view diagram and identification of frame components for 13hp 4x4 models.

Drivetrain 13 hp - 4x4

Exploded view diagram and identification of drivetrain components for 13hp 4x4 models.

ONE (1) – YEAR LIMITED PRODUCT WARRANTY

Warranty Coverage

Outlines the conditions and duration of the limited product warranty.

Exclusions

Lists conditions and damages that are not covered by the limited product warranty.

Engines

Clarifies that engine warranty is provided by the manufacturer, not Brister's.

Warranty Service

Explains how to obtain warranty service, contact information, and required documentation.

Service and Warranty Special Note

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