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Broil King BARON 440 Series User Manual

Broil King BARON 440 Series
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50084-S45EU Rev F 10/15
BARON 420
9229-52
9229-53
9229-56
BARON 440
9229-62
9229-63
9229-66
BARON 440S
9225-62
9225-63
9225-66
BARON 420S
9225-52
9225-53
9225-56
®
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Broil King BARON 440 Series Specifications

General IconGeneral
Main Burner Output40, 000 BTU
Side Burner Output10, 000 BTU
Grate MaterialCast Iron
Number of Burners4
Rotisserie BurnerNo
Burner MaterialStainless Steel
Fuel TypePropane
Dimensions24 in.
Ignition SystemElectronic Ignition

Summary

Hardware and Tools

Hardware Included

Lists all hardware components provided for assembly.

Tools Required

Specifies the necessary tools for assembling the grill.

Base Assembly

Step 1: Caster Installation

Attaching casters to the grill base for mobility.

Step 2: Bracket Attachment

Securing a bracket to the lower grill base structure.

Body Frame Construction

Step 3: Side Panel Assembly

Connecting the side panels to form the grill body.

Step 4: Lower Frame Attachment

Securing the lower frame components of the grill.

Frame Assembly Continuation

Step 5: Side Support Installation

Attaching a side support structure to the grill body.

Step 6: Crossbar Installation

Installing crossbars for structural integrity.

Main Unit Integration

Step 7: Heat Shield Placement

Installing an internal heat shield or panel.

Step 8: Base to Body Connection

Connecting the main grill body to the assembled base.

Main Unit Securing

Step 9: Body Fastening

Securing the main grill body with fasteners.

Step 10: Front Panel Fastening

Attaching front panel components with screws.

Door and Handle Installation

Step 11: Main Unit Placement

Final positioning of the main grill unit onto the base.

Step 12: Door Handle Attachment

Installing the handles onto the grill doors.

Door and Chain Installation

Step 13: Door Attachment

Installing the grill doors onto the main body.

Step 14: Gas Chain Securing

Securing the gas tank chain with a fastener.

Panel and Shelf Attachment

Step 15: Side Panel/Shelf Mounting

Attaching side panels or shelves to the grill.

Step 16: Hinge Panel Connection

Connecting side panels using hinge mechanisms.

Internal Components and Ignitor

Step 17: Additional Panel Securing

Securing additional side panels or supports.

Step 18: Ignitor Wire Connection

Connecting the ignitor wires to the grill.

Internal Component Installation

Step 19: Heat Diffuser/Grate Installation

Installing heat diffusers or baffles inside the grill.

Lid and Cooking Grate Installation

Step 20: Lid Assembly Attachment

Attaching the grill lid assembly.

Step 21: Cooking Grate Installation

Installing the primary cooking grates into the grill.

Final Assembly Steps

Step 22: Side Shelf Attachment

Attaching the side shelves to the grill unit.

Step 23: Completed Grill Overview

Visual confirmation of the fully assembled grill.

Operational Readiness

Step 24: Gas Connection and Prep

Connecting the gas supply and preparing for first use.

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