204
GEARCASE
DISASSEMBLY
DISASSEMBLY
IMPORTANT: Clean and inspect all components
during disassembly. Replace all damaged compo-
nents, seals, O-rings, and gaskets upon assem-
bly.
Remove propeller.
Remove gearcase. Refer to REMOVAL AND
INSTALLATION on p. 200.
Drain gear oil. Refer to LUBRICANT on p. 198.
Remove water pump. Refer to WATER PUMP on
p. 202.
Remove two propeller shaft bearing housing
retaining screws.
Use Slide Hammer, P/N 391008, and Prop Shaft
Remover, P/N 5034762, to pull out the propeller
shaft bearing housing assembly.
Hold the pinion nut securely with a 12 mm wrench.
Use Driveshaft Socket, P/N 5037512, to loosen
the pinion nut.
Remove two screws and shift rod guide stopper.
Lift out the shift rod/cam assembly.
WARNING
Wear safety glasses to avoid personal
injury, and set compressed air pressure to
less than 25 psi (172 kPa).
1. Bearing housing screw 005868
004384
005869
1. Stopper
2. Shift rod/cam assembly
005870
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