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Brusa BSC624-12V-B Series User Manual

Brusa BSC624-12V-B Series
83 pages
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BRUSA Elektronik AG
Neudorf 14
CH9466 Sennwald
+41 81 758 19 00
info@brusa.biz
www.brusa.biz
DC/DC converter
BSC624-12V-B
TECHNICAL INFORMATION
AND START-
UP
Translation of the original German operating instructions

Table of Contents

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Brusa BSC624-12V-B Series Specifications

General IconGeneral
BrandBrusa
ModelBSC624-12V-B Series
CategoryMedia Converter
LanguageEnglish

Summary

Foreword

List of abbreviations

Overview of technical abbreviations used in the manual.

Safety and warning instructions

Symbols and their meaning

Explanation of various symbols used for warnings and prohibitions in the manual.

Safety instructions and danger levels

Defines different danger levels (DANGER, WARNING, CAUTION) and associated risks.

Generally applicable safety measures

Provides general safety guidelines for installation, operation, and accident prevention.

Safety installations / power limitations

Details safety features like short-circuit protection, interlock, and overload protection.

Requirements to the start-up personnel

Specifies qualifications and knowledge required for personnel performing start-up procedures.

General

Content and scope of this manual

Outlines the content, structure, and purpose of the technical manual.

Scope of the entire documentation

Lists all necessary documents and software for successful device commissioning.

Scope of delivery

Details all components included in the product package with quantities and illustrations.

Use and limits of the product

Proper use

Describes the intended applications and operational environments for the DC/DC converter.

Improper use / limits of the product

Specifies operating limits and conditions that constitute improper use and may cause damage.

About this device

Technical data

Provides detailed electrical, mechanical, and thermal specifications of the device.

Technical properties

Highlights key features like compact design, vibration resistance, HV range, and galvanic isolation.

Block diagram BSC624-12V-B

Illustrates the functional overview and main components of the DC/DC converter.

Basic function / EMC concept

Explains the operational principles and electromagnetic compatibility aspects of the device.

Dimensions and installation information

Covers device dimensions, fixing points, and general installation guidelines.

Electrical interfaces

Pin assignment of control connector (device side)

Details the function of each pin on the control connector.

Pin assignment of HV power connector (device side)

Specifies the pinout for the High Voltage power connector.

Pin assignment of LV power connector (device side)

Details the pinout for the Low Voltage power connector.

Connections

Control connector

Information on connecting and using the device's control connector.

HV power connector

Assembly instructions and safety precautions for the HV power connector.

LV power connector

Assembly instructions and guidelines for the LV power connector.

LV- / PGND (power ground)

Instructions for establishing a secure LV and power ground connection.

Cooling system

Guidelines for connecting and venting the device's cooling system.

Installation / initial start-up

Producing the cable glands for the HV power connector

Step-by-step guide for preparing HV cables and connector glands.

Ventilating the cooling system

Procedure for ensuring the cooling circuit is free of trapped air for optimal performance.

Voltage pre-charging

Explains the necessity and procedure for pre-charging loads before activation to prevent damage.

Operation

Installation and operation of the PARAM software

Guide to installing and using the PARAM software for device configuration.

CVI software installation

Instructions for setting up the CVI CAN user interface for testing.

Operation of the device

Describes how to operate the device using the CAN interface and control signals.

Operation in the CAN-less mode (automatic mode)

Details how to configure and operate the device autonomously without a CAN connection.

Firmware update

System requirements

Lists the operating systems compatible with the Flash Development Toolkit.

Installation Flash Development Toolkit

Step-by-step guide for installing the necessary software for firmware updates.

Preparing measures

Steps to prepare the device and PC before executing a firmware update.

Executing the firmware update

Detailed procedure for updating the device's firmware using the development toolkit.

Troubleshooting

Warranty

Instructions regarding disposal

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