BTG Mutek PCD-05 Smart User Manual

Operation Manual
Mütek
TM
PCD-05 (Smart / Light)
Particle Charge Detector

BTG Mutek PCD-05 Smart Specifications

General

Brand	BTG
Model	Mutek PCD-05 Smart
Category	Security Sensors
Language	English

Summary

Basic Safety Instructions

Manufacturer's Liability

Details BTG Instruments' responsibility and user obligations for safe operation.

Intended Applications of the PCD-05

Specifies the authorized uses and limitations for the particle charge detector.

Non-legitimate Use

Defines misuse and potential consequences of improper operation.

Qualification of Personnel

Outlines requirements for personnel operating the instrument.

General Safety Directions

Provides essential guidelines for installation, operation, and maintenance.

Informal Safety Directions

Emphasizes keeping the manual accessible and safety instructions visible.

Spare Parts and Expendables

Advises using only original parts for safety and warranty.

Symbols

Explains the meaning of symbols used in the manual for hazards and information.

Packaging & Transport

Details precautions for safely packaging and transporting the instrument.

Product Description

Theoretical Background

Explains the principles of particle charge and electrokinetic effects.

Measuring Principle

Details the streaming potential measurement technique used by the PCD-05.

Calculation of Charges

Describes how to calculate sample charge density using titration data.

Determination of the Isoelectric Point

Explains identifying the pH-dependent point of zero charge for particles.

Titrations Curves

Illustrates and explains different types of titration curves.

Applications

Lists various industrial applications for the PCD-05.

Designation of the PCD-05

Shows type plates and service stickers for instrument identification.

Technical Data

Provides key specifications, dimensions, power, and operating conditions.

Scope of Delivery

Lists standard and optional items included with the instrument.

System Layout and Functions

Description of PCD-05 (Smart/Light)

Identifies the main components and features of the instrument.

Measuring Cell

Details the precision measuring cell and its electrodes.

Titrator Adapter Module (Optional)

Explains the function of the optional module for external titrators.

pH Set (Optional)

Describes the optional pH measurement capability and its use.

Installation

Safety Rules

Emphasizes adherence to safety regulations during installation.

Personnel Requirements

Specifies that only qualified personnel should perform installation.

Preparations Onsite

Outlines necessary steps and ambient conditions before installation.

Installation Environment

Details the ideal site conditions for instrument setup.

Installation Site

Lists crucial checks for the installation location to ensure safe operation.

External Power Supply

Guides on verifying local voltage and connecting the power supply.

Sample Specification

Discusses sample characteristics like size, viscosity, and conductivity for measurement.

Solutions

Lists and describes required solutions like titrants and cleaning agents.

Titrants

Explains the use of polyelectrolytes as titrants and recommended types.

Acids/Bases

Details the use of acids and bases as titrants for different sample types.

Cleaning Solution

Provides instructions for preparing and using the cleaning solution.

Start-up Procedure

Covers the steps for powering on and setting up the instrument.

Start-up of PCD-05 Light

Details the initial setup for the PCD-05 Light version.

Connect Smart Display

Explains how to connect the smart display to the instrument.

Connect with an External Titrator

Describes connecting the instrument to an external automatic titrator.

Startup of PCD-05 Smart

Details the initial setup for the PCD-05 Smart version.

Connect Travel Titrator Module

Describes connecting the optional Travel titrator module.

Checking & Setting Titrant Parameters

Guides on entering and verifying titrant information for accurate measurements.

Rinsing the Dosing Tubes

Provides instructions for rinsing tubes to ensure bubble-free operation.

Measuring

Safety Rules

Reminds users to follow general safety instructions before operation.

Personnel Requirements

States that only qualified personnel can operate the instrument.

Limitations

Discusses limitations regarding multi-user functionality and web cookies.

Overview of Smart Display Mütek™™ PCD-05 Smart/Light

Introduces the smart display interface and its features.

Screens Mütek™™ PCD-05 Standard

Illustrates the screens available on the standard PCD-05 display.

Overview of Web Application Main Screens

Shows examples of screens accessed via a connected smartphone.

Connect a Mobile Device to PCD-05 Smart

Provides instructions for connecting a smartphone or tablet via Wi-Fi.

Preparing the Instrument

Guides on starting up and preparing the instrument for measurement.

Sample Preparation

Explains methods for preparing samples for reproducible results.

Filtration

Advises on using ceramic filters over paper filters for sample preparation.

Centrifugation

Notes that centrifugation periods must be identical for all samples.

Screening

Describes using a nylon screen to separate larger particles.

Back Titration

Outlines cases where back titration is recommended for sample analysis.

Example for Back Titration

Provides a detailed example of performing a back titration.

Fill Sample into the Measuring Cell

Details the procedure for correctly filling the measuring cell with sample.

Measuring with the Mütek™™ PCD-05 Light

Explains how to perform measurements using the PCD-05 Light.

Manual Titration

Describes the process of manual titration.

Start Measurement

Guides on initiating a measurement on the PCD-05 Light.

Start Titration

Details how to perform manual titration by adding titrant.

Automatic Titration with External Titrator

Explains how to use the instrument with an external automatic titrator.

Start Measurement

Guides on initiating a measurement when using an external titrator.

Start Titration

Describes starting the titration process with an external titrator.

Measuring with the Mütek™™ PCD-05 Smart through Smart Display

Explains measurements using the PCD-05 Smart's integrated display.

Setup the Smart Display Measurement

Guides on setting up a measurement directly on the smart display.

Start Measurement

Details how to start a measurement using the smart display interface.

Start Titration

Explains initiating titration via the smart display.

Result Handling Mütek™™ PCD-05

Describes how measurement results are stored and managed.

Transfer Result Data to USB Stick

Provides instructions for saving results to a USB drive.

Measuring with the Mütek™™ PCD-05 Smart using a Wi-Fi Device

Explains performing measurements via a Wi-Fi connected device.

Setup the Measurement

Guides on setting up measurements using a Wi-Fi connected device.

Start Measurement

Details starting a measurement via Wi-Fi connection.

Data Handling Mütek™™ PCD-05 Smart

Explains how to handle measurement data when using a Wi-Fi device.

Methods

Introduces the concept of programming custom measurement methods.

Method Settings

Details how to configure parameters for different titration methods.

Setting of Standard Methods

Describes the configuration of predefined standard titration methods.

Method Mode

Explains the 'fixed' and 'adapt' modes for titration control.

Method Screen "Addition"

Details settings for continuous and dynamic titrant addition.

Settings

Covers various instrument settings and configurations.

General Settings

Explains general instrument parameters like software version and settling time.

pH Calibration (Optional)

Guides on calibrating the pH electrode for accurate measurements.

Service Settings

Details special settings accessible with a master code for advanced users.

Help

Indicates where to find training movies and the operation manual.

Diagnostics and Troubleshooting

Safety Instruction

Advises on safety procedures when errors occur.

Personnel Requirements

States that troubleshooting must be done by qualified personnel.

Table of Malfunction

Lists common errors, their causes, and corrective actions.

Error Messages on the PCD-05 Smart

Details specific error messages and their solutions for the Smart version.

Basic Faults

Covers common operational faults and their recommended solutions.

Maintenance

Cleaning

Provides instructions for cleaning the instrument and its components.

Cleaning the Instrument

Explains how to clean the outer surfaces of the instrument.

Cleaning the Measuring Cell

Details the specific cleaning routine for the measuring cell.

Maintenance

Introduces general maintenance procedures.

Personnel Requirements

States that maintenance should only be performed by qualified personnel.

Functional Testing

Explains functional tests to ensure proper instrument operation.

Basic Test of PCD-05 without Measuring Cell

Describes a basic functional test involving the power and piston drive.

Standard Titration

Guides on performing a standard titration for verification.

Checking the Streaming Potential

Explains how to check for consistent streaming potential readings.

Electrostatic Charging of the Measuring Cell

Details a test to check for signal response from the measuring cell.

Functional Testing of the pH Electrode

Outlines how to test the functionality of the pH electrode.

Proper Handling of the pH Electrode

Provides guidelines for the correct storage and handling of the pH electrode.

Yearly LAB Check™™ Inspection

Informs about the mandatory annual inspection service.

Shutting Down, Storage, and Disposal

Safety Instructions

Reminds users to follow safety rules when shutting down.

Personnel Requirements

States that shutdown procedures must be performed by qualified personnel.

Shutting Down the System

Details the steps for safely taking the instrument out of operation.

Storage

Advises on proper storage conditions for the instrument.

Disposal

Guides on following regulations for product disposal.

Official Regulations

Emphasizes compliance with local regulations for disposal.

Parts List

Spare Parts List

Lists available spare parts with their part numbers.

Options

Lists optional accessories and modules for the instrument.

Consumables

Lists consumable items like titrants and buffer solutions.