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CAL Controls CAL 3200 User Manual

CAL Controls CAL 3200
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Distributed by: M&M Control Service, Inc.
www.mmcontrol.com/cal-controls.php
800-876-0036 847-356-0566
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CAL Controls CAL 3200 Specifications

General IconGeneral
BrandCAL Controls
ModelCAL 3200
CategoryTemperature Controller
LanguageEnglish

Summary

Important Safety Information

Installation Safety Guidelines

Safety guidelines for installing the temperature controller.

Configuration Safety

Ensuring safe configuration of controller functions.

Ultimate Safety Alarms Advice

Advice on using SP2 as a sole alarm to prevent injury.

Product Warranty

Details of the product warranty and limitations.

Functions Menu and Program Mode Guide

Entering and Exiting Program Mode

Instructions on how to enter and exit the program mode.

Menu Navigation

How to navigate through menu levels and options.

Viewing and Changing Options

Steps to view and change function options.

Abbreviated Setting-Up Instructions

Initial Power-Up and Sensor Selection

Initial power-up, sensor type, and unit selection.

Output Device and Initial Configuration

Choosing the primary output device and entering initial configuration.

Setpoint Adjustment and Autotune Start

Viewing, adjusting setpoint, and starting Autotune.

Mechanical Installation Guide

Controller Protection and Mounting

Details on NEMA 4X/IP66 rating and mounting adaptors.

Multiple Unit Spacing

Spacing guidelines for installing multiple units.

Electrical Installation Procedures

Supply Voltage and Output Devices

Power supply requirements and available output devices.

Wiring and Load Switching

Wiring the connector and switching inductive loads.

Initial Setting Up Process

Setup Overview and Prerequisites

Overview of setup steps and required information.

Initial Configuration Steps

Steps for initial configuration, including sensor and units.

Tuning for Application Precision

Guidance on tuning the controller for optimal performance.

Autotune Functionality

Autotune Program Overview

Step-by-step guide for using the Autotune program.

Entering Program Mode for Tuning

Instructions on entering the program mode to start Autotune.

Starting the TUNE Program

Initiating the TUNE program for controller tuning.

Viewing and Selecting Controller Functions

Function and Option Access

Overview of how functions and options are accessed via the menu.

Program Mode Operation Tips

Tips and notes for using the program mode effectively.

Navigating Program Mode

How to enter, exit, and navigate within program mode.

Proportional Cycle-Time Settings

Cycle-Time Determination and Methods

How optimum cycle-time is determined and selection methods.

Cycle-Time Recommendations

Recommendations for cycle-time to prevent relay failure.

Configuring the Second Setpoint (SP2)

SP2 as an Alarm

Steps to configure SP2 as an alarm function.

SP2 as a Proportional Control Output

Configuring SP2 for proportional control action.

SP2 in Cool Strategy

Options for using SP2 in cool strategy applications.

Range Limits and Setpoint Locking

Setting Input Range Limits

Setting full-scale and minimum scale limits for inputs.

Setpoint Lock Functionality

Enabling the setpoint lock to prevent unauthorized adjustments.

Improving Control Accuracy

SP1 Output Power Monitoring

Monitoring SP1 output percentage power for control accuracy.

Control Accuracy Monitoring Tool

Using the monitor to check temperature control accuracy.

OEM Program Security Features

Accessing Hidden Security Level

Accessing the hidden level 4 for security.

Configuring Program Security Locks

Options for using the security lock function.

Technical Functions: Secure Level 4

Error Message Diagnostics

List and explanation of error messages.

Autotune Error Conditions

Error conditions that can occur during Autotune.

Derivative and Display Sensitivity Settings

Setting sensitivity for derivative and display functions.

Program Mode Auto-Exit and Security

Configuring auto-exit and program security settings.

Reading Autotune Tuning Cycle Results

Accessing Autotune Data

Navigating to view Autotune results like Ct A and Ct b.

Functions and Options: Level 1

Autotune Mode Selection

Options for selecting the Autotune mode.

SP1 Operating Parameters

Parameters for SP1 operation like band and integral time.

SP1 Integral Time/Reset Configuration

Setting SP1 integral time or reset.

Functions and Options: Level 2

Manual Control Modes and SP2 Operation

Settings for manual control and SP2 operating modes.

Input Selection and Ranging

Selecting input sensors and setting input ranges.

Display Unit and Scale Configuration

Choosing display resolution, full scale, and minimum scale.

Functions and Options: Level 3

Output Configuration and Modes

Configuring output devices, modes, and sensor protection.

SP1/2 LED Indicators and Span Adjust

Setting LED indicators and adjusting sensor span.

Control Accuracy and Autotune Data

Enabling/reading accuracy monitor and Autotune cycle data.

Factory Reset Function

Resetting all functions to factory default settings.

3200 Controller Specifications

Input Signal Specifications

Details on thermocouple, RTD, and linear process inputs.

Output Device and General Details

Standard output devices, voltage, display, and keypad specs.

Environmental and Approval Ratings

Environmental ratings, approvals, and ambient conditions.

Customer Configuration Record

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