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Carbide3D SHAPEOKO XXL User Manual

Carbide3D SHAPEOKO XXL
71 pages
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XXL
ASSEMBLY
GUIDE

Table of Contents

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Carbide3D SHAPEOKO XXL Specifications

General IconGeneral
BrandCarbide3D
ModelSHAPEOKO XXL
CategoryPower Tool
LanguageEnglish

Summary

Introduction and Safety

Welcome and Important Notes

Introduces the guide, safety call-outs, tool usage, firmware, and motor warnings.

Essential Safety Instructions

Covers eye, hearing, respiratory protection, machine safety, fire prevention, and debris disposal.

Machine Operating Checklist

Key checks for safety, machine condition, and connectivity before operation.

Assembly - Base and Gantry Structure

Step 1: Inventory and Component Check

Unpacking and verifying all kit components are present and undamaged.

Step 2: Baseframe Assembly

Constructing the primary base structure using baseplates, cross straps, and endplates.

Step 3: Carriages and Z-Plus Assembly

Building the X, Y, and Z axis carriages and related components for motion.

Step 4: Gantry Assembly

Connecting the Y-rails and X-rail with carriages to the assembled baseframe.

Assembly - Drive Systems and Electronics

Step 5: Belting Installation

Attaching the toothed belts to the gantry and motors for axis movement.

Step 6: Drag Chain and Wiring Harness

Routing and securing cables using drag chains and the main wiring harness.

Step 7: Proximity Switch Installation

Mounting and connecting the X, Y, and Z axis limit switches.

Step 8: Controller and Motor Wiring

Connecting the main controller unit, PCB riser, and stepper motors.

Final Assembly and Configuration

Step 9: Cleanup and Cable Management

Securing loose cables with ties and mounts, applying decals.

Step 10: Compact Router Installation

Mounting the spindle/router, dust boot, and securing its power cable.

Step 11: Leveling and Squaring the Machine

Adjusting leveling feet and squaring the axes for precise operation.

Power, Software, and Initial Configuration

Connecting power, downloading software, and configuring Carbide Motion.

Operation and Support Resources

Machine Initialization and Test Project

Homing axes and running the first test project for verification.

Workholding Techniques and Solutions

Methods for securing material to the machine bed for machining.

Tutorials, Projects, and User Guides

Resources for learning advanced operations and troubleshooting.