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CARIF 450 BA User Manual

CARIF 450 BA
40 pages
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WARNING:
Before starting the machine, please read these instructions completely.
CARIF SAWING MACHINES S.R.L.
Via Tre Salti, 1
I-20029 Turbigo (Ml)
Italy
+39 331 899015
+39 331 898484
carif@carif.it
www.carif.it
AUTOMATIC HYDRAULIC BAND SAWING MACHINE
“CARIF 450 BA CNC”
Manufacturer:
Address:
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Type of machine:
CARIF 450 BA
Instruction manual
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CARIF 450 BA Specifications

General IconGeneral
BrandCARIF
Model450 BA
CategorySewing Machine
LanguageEnglish

Summary

Introduction

General safety instruction

General safety instructions and operator responsibilities for safe machine operation.

Safety Devices

Details of safety devices installed on the machine and their functions.

Safety Symbols

Explanation of safety symbols used in the manual and on the machine.

Machine Description

Main characteristics

Overview of the main features and components of the CARIF 450 BA machine.

Technical data

Specifications, dimensions, weight, and electrical data of the CARIF 450 BA.

Installation

Storage and transportation

Guidelines for storing and safely transporting the machine.

Installation Plan

Requirements and steps for installing the machine in its working environment.

How to set up the carriage cylinder

Procedure for connecting and setting up the carriage cylinder.

Electrical connection

Procedure for connecting the machine to the electrical power supply.

Coolant filling

Instructions on how to fill the coolant tank with the appropriate liquid.

Expulsion of air from the carriage cylinder

Procedure to purge air from the carriage cylinder for proper operation.

Operation

Keyboard description

Detailed explanation of the control panel buttons and their functions.

Semiautomatic mode

Step-by-step guide for operating the machine in semiautomatic mode.

Automatic mode

Instructions for operating the machine using automatic cutting programs.

Programs list

How to access and select pre-programmed cutting sequences.

Sub-programs

Understanding and managing sub-programs within automatic cycles.

Cycle pause

Procedure for pausing and resuming automatic cutting cycles.

Flanging

Explanation of the flanging function and its operation.

Set of bars

How to input and manage the number of bars for cutting.

Blade stress

Monitoring and understanding blade stress during cutting operations.

Machine parameters

Overview of machine parameters and their settings for optimal performance.

Hydraulic pump

Explanation of the hydraulic pump, bow feed, and cutting pressure controls.

Type of blades

Guidance on selecting the appropriate blade type (tpi) for different materials.

How to position the material in the vice

Best practices for holding material in the vice for improved cutting.

Cutting speed

Recommendations for optimal cutting speeds based on material type.

Malfunctioning, Causes and Actions

Bow descends irregularly

Troubleshooting for irregular bow descent, often due to air in the hydraulic system.

Bow doesn't descend

Troubleshooting for the bow failing to descend, typically caused by oil deficiency.

Bow doesn't lift

Troubleshooting for the bow failing to lift, related to seized components or broken springs.

The cut is not perpendicular

Resolving issues where the cut is not perpendicular, checking blade and tips.

Emergencies and error messages

Lists common error messages, their causes, and proposed solutions for the machine.

Sawing Frame (bow) calibration

Procedure for calibrating the sawing frame (bow) for accurate cutting operations.

Maintenance

Blade replacement

Detailed steps for safely replacing the saw blade.

Blade Tension

Instructions for correctly setting the tension of the saw blade.

Scheduled maintenance

Routine maintenance tasks, including daily, weekly, monthly, and yearly checks.

Spare Parts

Information on how to identify and order spare parts for the machine.

Optional

Roller Units

Description and connection of optional roller units for material handling.

Minimal air/oil lubrication system

Details on the air/oil lubrication system, its activation, and oil types.

Digital angle

Information on the digital angle measurement system, technical data, and settings.

Laser device

Details about the laser device, its installation, activation, and safety precautions.