Carlisle Ransburg CCV-403-SS User Manual

CS-15-01-R3 (9/2018) 1 / 8 www.carlisleft.com
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VALVE BODY
PRIOR TO 05/2015
CCV-403-SS & CCV-403-SS-E
SPANNER TOOL: CCV-7
(SOLD SEPARATELY)
SPECIFICATIONS
Maximum air inlet pressure: 7 bar [105 psi]
Air requirements (operating pressure): 4.8-6.9 bar [70-100 psi]
Air inlet connection: 1/8" NPT (f)
Maximum fluid pressure: 20.7 bar [300 psi]
Fluid inlet connections (2x): 1/4" NPT (f)
Valve actuation speed (ON/OFF cycles): 55 cycles/min
Wetted Parts:
300 series Stainless Steel,
PTFE
Item
No.
Part No. Description
CCV-403-
SS
CCV-403-
SS-E
1 CCV-43 END CAP (GOLD) 1 1
2 CCV-45
l
CLAMPING NUT 1 1
3 VA-246
l
CUP 1 1
4 CCV-3 NUT 1 1
5 CCV-42 VALVE INDICATOR 1 1
6 CCV-41-K2 SPRING 1 1
7 CCV-4 SPRING WASHER 1 1
8 CCV-8-K2
l
VALVE NEEDLE SEAL 1 1
9 240-2039 VALVE BODY 1 1
10 SSP-1421 PIPE PLUG, 1/4" 1 1
11 CCV-13 SPANNER NUT 1 –
Item
No.
Part No. Description
CCV-403-
SS
CCV-403-
SS-E
12 LSMM0053 METRIC SPANNER NUT – 1
13 240-2030 SPLIT COLLAR 1 1
14 240-2032
l
SPRING CLIP 1 1
15 CCV-40-K2
l
POPPET SEAT 1 1
16 CCV-39
l
STEM 1 1
17 CCV-44 RING RETAINER 1 1
18 SST-8436
l
RETAINING RING 1 1
l Parts are included within the following service kits:
KK-4841 SEAL REBUILD KIT
Recommended grease:
AGMD-010 Silicone free grease 50g [2oz] tube
EN
SERVICE MANUAL
CCV-403-SS & CCV-403-SS-E
COLOR CHANGE VALVES

Carlisle Ransburg CCV-403-SS Specifications

General

Category	Control Unit
Manufacturer	Carlisle Ransburg
Model	CCV-403-SS
Frequency	50/60 Hz
Material	Stainless Steel
Operating Temperature	0-50°C (32-122°F)

Summary

EU Declaration of Incorporation

Conformity with Union Harmonisation Legislation

Details adherence to Machinery and ATEX Directives, listing harmonized standards.

Notified Body Details

Information on the notified body responsible for technical documentation review.

Safety Warnings and Precautions

General Safety Symbols

Defines WARNING, CAUTION, and NOTE symbols used for safety information.

Operational Safety Guidelines

Covers manual reading, safety glasses, de-energizing, training, and guards.

Specific Hazard Warnings

Details projectile, pinch point, pacemaker, pressure, noise, and static charge hazards.

Service Procedures

Disassembly and Reassembly

Illustrates the step-by-step order for disassembling the CCV valve with torque values.

Installation Guide

Procedure for installing the CCV valve into a manifold using the CCV-7 tool and torque specs.

Warranty Policy and Support

Limited Warranty Coverage

Covers materials and workmanship; voided by non-approved parts or lack of maintenance.

Technical Assistance Contacts

Provides regional phone and fax numbers for technical assistance and distributors.