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Carrier TRANSICOLD 69NT40-531 Series User Manual

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114 pages
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T-292 Rev C Change 03/05
Carrier
Transicold
Container
Refrigeration
Operation
& Service
Models
69NT40-531-001 to 199
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Table of Contents

Questions and Answers:

Carrier TRANSICOLD 69NT40-531 Series Specifications

General IconGeneral
BrandCarrier TRANSICOLD
Model69NT40-531 Series
CategoryRefrigerators Parts & Accessories
LanguageEnglish

Summary

SAFETY SUMMARY

GENERAL SAFETY NOTICES

General safety precautions supplementing specific warnings for operation and maintenance.

FIRST AID

Immediate actions for injuries; obtain first aid or medical attention.

OPERATING PRECAUTIONS

Safety measures during unit operation, including protective gear and working in pairs.

MAINTENANCE PRECAUTIONS

Safety measures during unit maintenance, focusing on power disconnection and electrical safety.

SPECIFIC WARNING AND CAUTION STATEMENTS

Explanations of DANGER, WARNING, and CAUTION labels and their consequences.

SECTION 1 INTRODUCTION

1.1 INTRODUCTION

General overview of the unit's design, construction, and operation.

1.2 CONFIGURATION IDENTIFICATION

Information on identifying unit model and parts number via the serial plate.

1.3 OPTION DESCRIPTIONS

Brief descriptions of factory or field-fitted options for the base unit, covering various features like battery, dehumidification, etc.

SECTION 2 DESCRIPTION

2.1 GENERAL DESCRIPTION

Overall description of the unit, focusing on accessibility of components from the front.

2.2 REFRIGERATION SYSTEM DATA

Provides key data for the refrigeration system, including weights, charges, and settings.

2.3 ELECTRICAL DATA

Details electrical specifications for various unit components like circuit breakers, motors, and fuses.

2.4 SAFETY AND PROTECTIVE DEVICES

Lists safety and protective devices that monitor unit conditions and prevent damage.

2.5 REFRIGERATION CIRCUIT

Explains the operational sequences of the refrigeration circuit in standard, economized, and unloaded modes.

SECTION 3 MICROPROCESSOR

3.1 TEMPERATURE CONTROL MICROPROCESSOR SYSTEM

Overview of the microprocessor system, including key pad, display, and control modules.

3.2 CONTROLLER SOFTWARE

Describes the controller software, covering configuration and operational aspects.

3.3 MODES OF OPERATION

Details various operating modes like perishable, frozen, dehumidification, and economy.

3.4 CONTROLLER ALARMS

Explains the alarm system, philosophy, and how alarms are displayed and managed.

3.5 UNIT PRE-TRIP DIAGNOSTICS

Instructions for performing pre-trip diagnostics, including automatic and individual tests.

3.6 DataCORDER

Information on the DataCORDER software, its functions, and data logging capabilities.

SECTION 4 OPERATION

4.1 INSPECTION (Before Starting)

Pre-operation checks of the unit, container, and components to ensure proper condition.

4.2 CONNECT POWER

Instructions for connecting the unit to 380/460 vac and 190/230 vac power sources.

4.3 ADJUST FRESH AIR MAKEUP VENT

Details on adjusting the fresh air makeup vent for optimal air circulation based on container conditions.

4.4 CONNECT WATER-COOLED CONDENSER

Procedures for connecting the water-cooled condenser, with or without a water pressure switch.

4.5 CONNECT REMOTE MONITORING RECEPTACLE

Instructions for connecting the remote monitoring plug to the unit receptacle.

4.6 STARTING AND STOPPING INSTRUCTIONS

Steps for safely starting and stopping the refrigeration unit, including breaker and switch positions.

4.7 START--UP INSPECTION

Post-start checks including physical inspection, controller function codes, and recorder setup.

4.8 PRE-TRIP DIAGNOSIS

Information on the pre-trip diagnosis function, its purpose, and execution.

4.9 OBSERVE UNIT OPERATION

Guidance on observing unit operation, including probe checks and sequence of operation.

4.10 SEQUENCE OF OPERATION

Explains general operation sequences for cooling, heating, and defrost modes.

SECTION 5 TROUBLESHOOTING

5.1 UNIT WILL NOT START OR STARTS THEN STOPS

Troubleshooting guide for units that fail to start or stop intermittently.

5.2 UNIT OPERATES LONG OR CONTINUOUSLY IN COOLING

Diagnosing issues with units that run for extended periods in cooling mode.

5.3 UNIT RUNS BUT HAS INSUFFICIENT COOLING

Troubleshooting steps for units experiencing inadequate cooling performance.

5.4 UNIT WILL NOT HEAT OR HAS INSUFFICIENT HEATING

Guide for diagnosing problems related to heating operation or insufficient heating.

5.5 UNIT WILL NOT TERMINATE HEATING

Steps to resolve issues where the unit fails to stop heating as expected.

5.6 UNIT WILL NOT DEFROST PROPERLY

Troubleshooting steps for units that do not defrost correctly or initiate defrosting.

5.7 ABNORMAL PRESSURES (COOLING)

Identifying and resolving abnormal pressure conditions during cooling operation.

5.8 ABNORMAL NOISE OR VIBRATIONS

Addressing issues related to unusual noise or vibrations from the unit's components.

5.9 CONTROLLER MALFUNCTION

Diagnosing and resolving malfunctions related to the unit's controller system.

5.10 NO EVAPORATOR AIR FLOW OR RESTRICTED AIR FLOW

Troubleshooting steps for problems with evaporator air flow, including blockages or restrictions.

5.11 THERMOSTATIC EXPANSION VALVE MALFUNCTION

Identifying and resolving issues with the thermostatic expansion valve.

5.12 AUTOTRANSFORMER MALFUNCTION

Troubleshooting steps for autotransformer malfunctions affecting unit start-up.

5.13 WATER-COOLED CONDENSER OR WATER PRESSURE SWITCH

Diagnosing problems with the water-cooled condenser or its associated pressure switch.

SECTION 6 SERVICE

6.1 SECTION LAYOUT

Overview of the service procedures provided in this section for various system components.

6.2 MANIFOLD GAUGE SET

Instructions on preparing and using the manifold gauge set for system service and pressure readings.

6.3 REFRIGERATION SYSTEM SERVICE-- UNITS WITH STANDARD PIPING (with Service Valves)

Procedures for servicing the refrigeration system on units with standard piping and service valves.

6.4 REFRIGERATION SYSTEM SERVICE -- UNITS WITH SEMI--HERMETIC PIPING (without Service Valves)

Procedures for servicing the refrigeration system on units with semi-hermetic piping.

6.5 COMPRESSOR

Information and procedures related to the compressor, including its removal and replacement.

6.6 COMPRESSOR OIL LEVEL

Procedures for checking and adding compressor oil to maintain the correct level.

6.7 HIGH PRESSURE SWITCH

Information on replacing and checking the high pressure switch.

6.8 CONDENSER COIL

Details on the condenser coil construction and cleaning procedures.

6.9 CONDENSER FAN AND MOTOR ASSEMBLY

Instructions for replacing the condenser fan and motor assembly.

6.10 WATER COOLED CONDENSER CLEANING

Procedures for cleaning the water-cooled condenser to maintain heat transfer efficiency.

6.11 FILTER-DRIER

Information on checking and replacing the filter-drier unit.

6.12 EXPANSION VALVES

Details on the three types of expansion valves and their functions.

6.13 EVAPORATOR COIL AND HEATER ASSEMBLY

Procedures for cleaning and replacing the evaporator coil and heater assembly.

6.14 ECONOMIZER, UNLOADER AND OIl RETURN SOLENOID VALVE

Procedures for replacing coils and internal parts of solenoid valves.

6.15 EVAPORATOR FAN AND MOTOR ASSEMBLY

Procedures for replacing the evaporator fan and motor assembly.

6.16 EVAPORATOR FAN MOTOR CAPACITORS

Information on evaporator fan motor capacitors, including checking and replacement.

6.17 VALVE OVERRIDE CONTROLS

Using controller function code Cd41 to override automatic valve operations for troubleshooting.

6.18 SUCTION MODULATION VALVE

Details on the suction modulation valve, including its operation and testing procedures.

6.19 AUTOTRANSFORMER

Checks to perform if the unit does not start, focusing on the autotransformer.

6.20 CONTROLLER AND EXPANSION MODULE

Guidelines for handling, troubleshooting, and programming controller and expansion modules.

6.21 TEMPERATURE SENSOR SERVICE

Procedures for checking and replacing various temperature sensors used by the controller.

6.22 ELECTRONIC PARTLOW TEMPERATURE RECORDER

Information on the electronic Partlow recorder, its operation, and data logging.

6.23 MECHANICAL PARTLOW TEMPERATURE RECORDER

Maintenance and calibration procedures for the mechanical Partlow temperature recorder.

6.24 SAGINOMIYA TEMPERATURE RECORDER

Maintenance and calibration procedures for the Saginomiya temperature recorder.

6.25 MAINTENANCE OF PAINTED SURFACES

Procedures for maintaining painted surfaces to prevent corrosion and ensure protection.

6.26 COMPOSITE CONTROL BOX REPAIRS

Instructions for repairing damage to the composite control box, including cracks, chips, and inserts.

6.27 COMMUNICATIONS INTERFACE MODULE INSTALLATION

Instructions for installing the communications interface module into the unit.

SECTION 7 ELECTRICAL WIRING SCHEMATIC

7.1 INTRODUCTION

Introduction to the electrical schematics and wiring diagrams provided in this section.