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Carrier 42NL series - Condensate Drain Pan Maintenance; Water Coil Servicing

Carrier 42NL series
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21
ENGLISH
Damages may occur if the minimal speed recommendation
is not followed.

3

Size 
0-1000W 1600-2000W 3200W
2_5 
3
 NA NA
3_5 
3
 NA
4_5 
3
 NA
5_5 
3
 NA
6_5 

h)
7_5 
3


3

Size 
0-1000W 1500-2400W 3000-3200W
2_9 
3
 NA NA
3_9 
3
 NA
4_9 
3
 NA
5_9 
3
 NA
6_9 
3

7_9 
3


3

Size 
0-1000W 1600-2000W 3200W
2_5 
3
 NA NA
3_5 
3
 NA
4_5 
3
 NA
5_5 
3
 NA

3

Size 
0-1000W 1500-2400W 3000-3200W
2_5 
3
 NA NA
3_5 
3
 NA
4_5 
3
 NA
5_5 
3
 NA

WARNING: Disconnect the power supply to the unit before
carrying out any work on the unit.
Disconnect the exible condensate drain pipe held in
place by a collar (the collar is not supplied by Carrier).
Remove the metal sheet part under the pan by loosing
the two lateral screws and one additional front screw
(see g. 1, 2 and 3)
Pull out the drain pan under the unit by sliding it from
its support plate. Remove drain pan from bottom of
unit.
During the pan removal and maintenance, lay the end
of the coil on the metal support plate to prevent any
damage to the casing (to remove the coil see
procedure in chapter 4.3.).
Replacement is by the reversal of the procedure
described above (check that the coil lays at the center
of the drain pan as initially)
Control clamping of the drain pipe and be sure there
is no water leakage.
4.3 - Water coil

WARNING: Disconnect the power supply to the unit before
carrying out any work on the unit.
Close the isolating valves on the manifolds.Empty the
water in the unit by opening the drain valve (see Fig.
14)
Unscrew the union nuts to disconnect the exible
water pipes.
Remove the valve actuators taking care to identify
the cooling and heating valves.
Disconnect the exible condensate drain pipe held in
place by a collar (the collar is not supplied by Carrier).
Remove the two-way or four-way water ow control
valve bodies. Depending on the unit conguration the
four-way valve coupling may be tted with a heating/
cooling changeover switch. If so, do not remove it.
Loosen the four xing screws. Pull out the drain pan
and coil assembly (the drain pan remains attached to
the unit for approximately 100 mm) until the coil is
completely detached. Then remove the coil from the
drain pan.
Replacement is by the reversal of the procedure
described above. Ensure that all gaskets are changed
(new gaskets tted) and that the inlet and outlet
connections to the coil are made correctly using an
appropriate sealing compound applied to the valve
body. Bleed all air from the coil during relling.
NOTE : if necessary, the coil can also be removed from
under the unit along with the drain pan (see chapter 4.2.
“Drain pan removal”)
WARNING: Take care when tightening the valve body to
the coils (15 N·m is sufcient) to ensure they are not
damaged.
NOTE: The orientation of the coil cannot be reversed.

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