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Carrier Crystal Plus 38KHFT24-708 User Manual

Carrier Crystal Plus 38KHFT24-708
58 pages
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Rev. (0) - 2012
Quality
Management System
ISO 9001 : 2008
Certicate No.: QS-5519HH
Enviromental
Management System
ISO 14001 : 2004
Certicate No : 12 104 30334 TMS
Safety
Management System
BS OHSAS 18001 : 2007
Certicate No : 12 116 30334 TMS
220-240V ~, 50Hz
R
2
2
03502821
Carrier is committed to continuously improving its products according to national and international standards
to ensure the highest quality and reliability standards, and to meet market regulations and requirements.
All specications subject to change without prior notice according to Carrier policy of continuous development.
INSTALLATION MANUAL
Hi Wall Split Air Conditioners
53KHET 12-18-24 Cool Only
53QHET 12-18-24 Heat Pump
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Carrier Crystal Plus 38KHFT24-708 Specifications

General IconGeneral
BrandCarrier
ModelCrystal Plus 38KHFT24-708
CategoryAir Conditioner
LanguageEnglish

Summary

General Notes for Installers

Installation Precautions

Safety Precautions and Warranty Exclusions

Highlights critical safety measures, potential hazards, and conditions not covered by the manufacturer's warranty.

Split System Description

System Components Overview

Illustrates and labels the key components of the indoor and outdoor units of the split system.

Model Identification

Model Naming and System Types

Details the model naming conventions and available system types (Heat Pump, Cool Only).

Operating Limits

Cooling and Heating Performance Ranges

Specifies acceptable indoor and outdoor temperature ranges for optimal cooling and heating performance.

Main Power Supply Specifications

Outlines the nominal voltage, minimum, and maximum voltage for the air conditioner's power supply.

Indoor Unit Dimensions and Weight

Indoor Unit Physical Specifications

Provides detailed measurements (W, H, D) and weight for various indoor unit models.

Outdoor Unit Dimensions and Weight

Outdoor Unit Physical Specifications

Offers detailed dimensions (A, B, C, D, E) and weight for different outdoor unit models.

Indoor Unit Installation Location

Selecting the Indoor Unit Location

Guides on choosing the best location for the indoor unit, focusing on clearances, airflow, and accessibility.

Outdoor Unit Installation Location

Outdoor Unit Placement Guidelines

Details factors to consider when selecting an outdoor unit location to ensure optimal performance and longevity.

SELECTING OUTDOOR UNIT LOCATION (Cont.)

Clearances for Single Outdoor Unit Installation

Specifies required clearances around a single outdoor unit for proper airflow and maintenance access.

SELECTING OUTDOOR UNIT LOCATION (Cont.)

Clearances for Multiple Outdoor Unit Installations

Provides clearance guidelines for serial installations of multiple outdoor units to prevent interference.

Installation Location Checklist

Installation Site Verification Checklist

A checklist to verify proper installation site selection for both indoor and outdoor units, and piping.

Installation Accessories

Standard Factory Supplied Accessories

Lists accessories included with the unit for domestic and export markets, such as remote controls and mounting hardware.

INSTALLATION ACCESSORIES (Cont.)

Additional Required Installation Accessories

Details additional accessories not supplied by the factory but necessary for completing the installation.

Installation Chart

Installation Process Overview

A visual guide detailing the sequence of steps for installing the air conditioning system.

Indoor Unit Installation

Indoor Unit Preparation Steps

Outlines preliminary steps, including selecting the wall hole location for the indoor unit.

INDOOR UNIT INSTALLATION (Cont.)

Indoor Unit Mounting and Wiring Steps

Provides detailed instructions for mounting the indoor unit, including bracket installation and cable management.

Remote Control Installation

Remote Control Battery Installation

Step-by-step guide on installing batteries into the wireless remote control for operation.

REMOTE CONTROL INSTALLATION (Cont.)

Using the Wireless Remote Control

Instructions on proper operation of the remote control, including aiming, distance, and avoiding interference.

Outdoor Unit Installation

Outdoor Unit Preparation and Wall Mounting

Covers unpacking, preparation, and assembly of the wall support bracket for the outdoor unit.

Connecting Refrigerant Piping Lines

Refrigerant Connections Process Chart

A visual flowchart illustrating the key steps involved in connecting refrigerant piping lines.

CONNECTING REFRIGERANT PIPING LINES (Cont.)

Indoor Unit Piping Outlet Locations

Shows the four possible paths for refrigerant piping to exit the indoor unit.

CONNECTING REFRIGERANT PIPING LINES (Cont.)

Refrigerant Piping Connection Instructions

Provides guidelines and recommendations for correctly connecting refrigerant piping to ensure performance and avoid damage.

CONNECTING REFRIGERANT PIPING LINES (Cont.)

Refrigerant Piping Line Placement Scenarios

Illustrates scenarios for piping line length (L) and vertical distance (H) based on unit placement.

CONNECTING REFRIGERANT PIPING LINES (Cont.)

Outdoor Unit Refrigerant Connection Details

Details the connection points and valves on the outdoor unit for refrigerant lines.

Indoor Unit Refrigerant Connection Details

Shows the connection points for refrigerant piping on the indoor unit.

Refrigerant Piping Preparation Tools

Lists the essential tools required for preparing refrigerant piping lines.

CONNECTING REFRIGERANT PIPING LINES (Cont.)

Refrigerant Piping Line Specifications

Provides specifications for gas and liquid line diameters and maximum allowable lengths.

Refrigerant Charge Guidelines

Explains the factory refrigerant charge and how to add refrigerant for longer piping lengths.

CONNECTING REFRIGERANT PIPING (Cont.)

Refrigerant Piping Preparation Steps

Details initial steps for preparing refrigerant piping, including cutting and removing protective caps.

CONNECTING REFRIGERANT PIPING LINES (Cont.)

Further Refrigerant Piping Preparation

Continues the preparation steps, focusing on mounting flare nuts onto the piping ends.

CONNECTING REFRIGERANT PIPING (Cont.)

Connecting Refrigerant Piping to Indoor Unit

Describes the process of connecting gas and liquid lines to the indoor unit half unions.

Connecting Refrigerant Piping to Outdoor Unit

Details the procedure for connecting refrigerant lines to the flare valves of the outdoor unit.

CONNECTING REFRIGERANT PIPING LINES (Cont.)

Air Purging: System Refrigerant Method

Explains the importance of air purging and the procedure using the system's refrigerant.

CONNECTING REFRIGERANT PIPING LINES (Cont.)

Air Purging Using Vacuum Pump

Provides instructions for using a vacuum pump to purge air from the system.

CONNECTING REFRIGERANT PIPING LINES (Cont.)

Pumping Down Procedure for Re-installation

Details the process of collecting refrigerant into the outdoor unit before disconnection or repair.

CONNECTING REFRIGERANT PIPING LINES (Cont.)

Refrigerant Leak Detection Methods

Describes methods for checking refrigerant leaks, including soapy water and leak detectors.

Insulating Refrigerant Piping

Proper Insulation of Refrigerant Piping

Guides on insulating piping to prevent condensation and conserve energy, including material thickness and application.

Connecting Condensate Drain Line

Drain Line Size and Outlet Locations

Specifies the required size of the drain line and its possible routing from the indoor unit.

CONNECTING CONDENSATE DRAIN LINE (Cont.)

Condensate Drain Line Installation Instructions

Provides essential instructions for installing the drain line to ensure proper water drainage and avoid issues.

Connecting Electrical Wiring

Wiring: Power Supply to Circuit Breaker

Details the electrical wiring requirements between the power supply, distribution box, and circuit breaker.

CONNECTING ELECTRICAL WIRING (Cont.)

Wiring: Unit to Unit and Main Power

Covers wiring between indoor, outdoor units, and the main power supply, emphasizing safety and correct connections.

CONNECTING ELECTRICAL WIRING (Cont.)

Electrical Data and Operating Notes

Presents electrical specifications, including consumption data and important notes on starting current and operating conditions.

CONNECTING ELECTRICAL WIRING (Cont.)

Outdoor Unit Wiring Preparation

Outlines preparatory steps for connecting electrical cables to the outdoor unit's terminal block.

Electrical Wiring for Heat Pump System

Outdoor Unit Wiring (Heat Pump System)

Illustrates the specific electrical wiring diagram for the outdoor unit of a heat pump system.

Indoor Unit Wiring (Heat Pump System)

Shows the electrical wiring diagram for the indoor unit of a heat pump system.

CONNECTING ELECTRICAL WIRING (Cont.)

Field Wiring Diagrams (Cool/Heat Pump 12K-18K)

Provides wiring diagrams for connecting cool-only and heat pump systems (12K-18K) to power.

CONNECTING ELECTRICAL WIRING (Cont.)

Field Wiring Diagrams (Cool/Heat Pump 24K)

Details the wiring diagrams for 24K cool-only and heat pump systems connecting to the power supply.

Finishing Installation

Final Installation Steps

Covers final steps like tidying cables, sealing wall holes, testing controls, and adjusting airflow.

Test Running

Precautions Before Unit Test Running

Lists essential checks to perform before starting the unit's test run.

Cooling Test Running via Manual Control

Explains how to perform a cooling test using the indoor unit's manual control button.

TEST RUNNING (Cont.)

Cooling Test Running Procedure

Details the process for conducting a cooling test, including checking pressures and amp consumption.

TEST RUNNING (Cont.)

Heating Test Running Procedure

Outlines the process for performing a heating test, including measuring high pressure and total amps.

Air Circulation for Indoor Unit

Airflow Direction Control Features

Explains how air is supplied and returned, and the importance of unobstructed flow.

Vertical Air Direction Adjustment

Describes how the unit automatically adjusts vertical air direction based on operating mode.

Horizontal Louver Swing Function

Details how to use the swing function to automatically adjust horizontal louvers for air distribution.

AIR CIRCULATION FOR INDOOR UNIT (Cont.)

Manual Horizontal Airflow Adjustment

Provides instructions for manually setting the horizontal louvers and cautions regarding their operation.

After Installation Checklist

Indoor and Outdoor Unit Installation Checks

Verifies the correct installation and mounting of both indoor and outdoor units and their supports.

Piping, Drain, and Electrical Connection Checks

Confirms proper refrigerant piping, drain line, and electrical connections are made.

AFTER INSTALLATION CHECK LIST (Cont.)

Finishing, Testing, and Customer Guidance Checks

Ensures proper installation finishing, successful test runs, and customer guidance is completed.

Self-Diagnostic Function

Cool Only System Malfunction Detection

Explains how the unit detects malfunctions in cool-only models and displays status via LEDs.

SELF-DIAGNOSTIC FUNCTION (Cont.)

Heat Pump System Malfunction Detection

Details the self-diagnostic function for heat pump models, including LED indicators for various malfunctions.

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