CARRYBOY CB-795IG2-CIGD

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C-132678-28

12/06/63

REV : 00

CB-795IG2-CIGD

ISUZU D-MAX 2020 D/CAB

1/3

INSTALLATION MANUAL ROLL BAR SPORT LID

อุปกรณ์ในการติดตั้ง / INSTALLATION PARTS

18171615

5 6

C A R R Y B O Y

C A R R Y B O

ดอกเจาะโฮลซอว์

O 40

ประแจ

No.10,12,13,17

สกรูไดร์เวอร์

O 3.5, O 4, O 5

ดอกสว่าน

Screw Driver

Hole saw

O 40

Wrench No.10,12,13,17

Measuring tape

Cutter

Drill O 3.5, O 4, O 5

เครื่องมือในการติดตั้ง / INSTALLATION TOOLS

ประแจทอร์ค

ตลับเมตร คัตเตอร์

Torque Wrench

ปืนชิลิโคน

Caulking Gun

ST.ATTENTION 5000 KM. 1 pc.

ป้ายคำเตือน 1 แผ่น

V-140163

Installation manual 1 pc.

Check list 1 pc.

Bolt M6x25 zing black 12 pcs.

Kwick klamp 1 set.

Washer M8 zing black 6 pcs.

Bolt M8x40 zing black 6 pcs.

SPORT LID 1 set.

Black Silicone 1 pc.

Eleectric klamp lock 2 pcs.

Cable tie 5.5 15 pcs.

แหวนอีแปะ M6 ซิ้งค์ดำ 12 ตัว

โบลท์ M6X25 ซิ้งค์ดำ 12 ตัว

กระดาษวิธีการติดตั้ง 1 แผ่น

ใบเช็ครายการชุดติดตั้ง 1 แผ่น

เคเบิ้ลไทร์สีขาว 5.5 15 เส้น

แหวนอีแปะ M8 ซิ้งค์ดำ 6 ตัว

ยางฟองน้ำติดขอบ 1 ม้วน

แคล้มป์ล็อคสายไฟ 2 อัน

ซิลิโคนสีดำ 1 หลอด

แหวนสปริง M6 ซิ้งค์ดำ 12 ตัว

ชุดควิกแคล้มป์ 1 ชุด

ฝาครอบกระบะ 1 ชุด

โบลท์ M8x40 ซิ้งค์ดำ 6 ต

ัว

C-020145

V-120522-01

C-030613

C-030608

C-030610

C-030620

C-030616

C-070024

C-132687-28

CL-280031-55/56

C-160259

C-130046

Sponge rubber edge 1 roll.

Washer M6 zing black 12 pcs.

Spring washer M6 zing black 12 pcs.

แหวนสปริง M8 ซิ้งค์ดำ 6 ตัว

C-030617

Spring washer M8 zing black 6 pcs.

AAA

Battery AAA 4 pcs.

ถ่าน AAA 4 ก้อน

C-240179

Logo CARRYBOY 1 pc.

ป้ายโลโก้ CARRYBOY 1 อัน

C-110535C

Tapping screw SUS.JP8-1/2 2 pcs.

สกูรเกลียวปล่อย SUS.JP8-1/2 2 ตัว

C-030059

Plastic packaging 1 pc.

ถุงบรรจุชุดติดตั้ง 1 ใบ

C-130004

SILICONE









C-132688-09

11/03/63

REV : 01

CB-795IG-CIGD

ISUZU D-MAX 2020 D/CAB

1/4

INSTALLATION MANUAL

ROLL BAR SPORT LID

อุปกรณ์ในการติดตั้ง

/ INSTALLATION PARTS

18171615

5 6

A R R Y B O

ดอกเจาะโฮลซอว์

O 40, O 60

ประแจ

No.10,12,13,17

สกรูไดร์เวอร์

O 3.5, O 4, O 5

ดอกสว่าน

Screw Driver

Hole saw

O 40, O 60

Wrench No.10,12,13,17

Measuring tape

Cutter

Drill O 3.5, O 4, O 5

เครื่องมือในการติดตั้ง / INSTALLATION TOOLS

ประแจทอร์ค

ตลับเมตร คัตเตอร์

Torque Wrench

ปืนชิลิโคน

Caulking Gun

ST.ATTENTION 5000 KM. 1 pc.

ป้ายคำเตือน 1 แผ่น

V-140163

Installation manual 1 pc.

Check list 1 pc.

Bolt M6x25 zing black 12 pcs.

Kwick klamp 1 set.

Washer M8 zing black 6 pcs.

Bolt M8x40 zing black 6 pcs.

SPORT LID 1 set.

Black Silicone 1 pc.

Eleectric klamp lock 2 pcs.

Cable tie 5.5 15 pcs.

แหวนอีแปะ M6 ซิ้งค์ดำ 12 ตัว

โบลท์ M8X25 ซิ้งค์ดำ 12 ตัว

กระดาษวิธีการติดตั้ง 1 แผ่น

ใบเช็ครายการชุดติดตั้ง 1 แผ่นเคเบิ้ลไทร์สีขาว 5.5 15 เส้น

แหวนอีแปะ M8 ซิ้งค์ดำ 6 ตัว

ยางฟองน้ำติดขอบ 1 ม้วน

แคล้มป์ล็อคสายไฟ 2 อัน

ซิลิโคนสีดำ 1 หลอด

แหวนสปริง M6 ซิ้งค์ดำ 12 ตัว

ชุดควิกแคล็มป์ 1 ชุด

ฝาครอบกระบะ 1 ชุด

โบลท์ M8x40 ซิ้งค์ดำ 6 ต

ัว

C-020145

V-120522-01

C-030613

C-030608

C-030610

C-030620

C-030616

C-070024

C-132687-06

CL-280031-11/12

C-160259

C-130046

Sponge rubber edge 1 roll.

Washer M6 zing black 12 pcs.

Spring washer zing black 12 pcs.

แหวนสปริง M8 ซิ้งค์ดำ 6 ตัว

C-030617

Spring washer zing black 6 pcs.

AAA

Battery AAA 4 pcs.

ถ่าน AAA 4 ก้อน

C-240179

Logo CARRYBOY 1 pc.

ป้ายโลโก้ CARRYBOY 1 อัน

C-110535C

Tapping screw SUS.JP8-1/2 2 pcs.

สกูรเกลียวปล่อย SUS.JP8-1/2 2 ตัว

C-030059

Plastic packaging 1 pc.

ถุงบรรจุชุดติดตั้ง 1 ใบ

C-130004

SILICONE

C-132687-0619/09/60REV : 02

Check list 1 pc.

Bolt M6x25 zing black 8 pcs.

123

Kwick klamp 1 set.

Washer M8 zing black 4 pcs.

Bolt M8x40 zing black 4 pcs.

SPORT LID 1 set.

Black Silicone 1 pc.

Eleectric klamp lock 2 pcs.Cable tie 5.5 15 pcs.

INSTALLATION PARTS /

 M6  8 

 M8X30  8 

 1 

Chack list  1 

 5.5 15 

 M8  4 

 1 

 2 

 1 

 12,13







 M6  8 

 1 

 1 



 M8x40  4 

C-020145V-120522-01

C-030613C-030608C-030610C-030620C-030616

C-070024

CL-280031-11/12

C-160259C-130046

CB-795-CFTDFORD RANGER T6 D/CAB

Sponge rubber edge 1 roll.

Washer M6 zing black 8 pcs.Spring washer zing black 8 pcs.

AAAAAA

Battery AAA 4 pcs.

 AAA 4 

C-240179

 O 40 .

Label drops resin CARRYBOY 1 pc.

 CARRYBOY 1 

C-110513

Tapping screw SUS.JP8-1/2 2 pcs.

 SUS.JP8-1/2 2 

C-030059

ST.ATTENTION 5000 KM. 1 pc.

 1 

V-140163

C-030616

Rear aluminum prole 1 pc.

M-041491N-02B

Remove the tail gate metal sheet.

Remove 3M pvc at back o

Assemble the rear Aluminum prole by

through the existing holes and cover

both ends with plastic caps.

Tight the tail gate metal sheet back to a truck tail gate.

AL.CB-795-CNPD 1 

Plastic packaging 1 pc.

 1 

C-130004

SILICONE

AL. Waterproof at the end of the pickup 1 set.

AL.  1 

C-XXXXXX

Screwdriver electric

Caulking Gun

Measuring tape

Cutter

Screw driver



INSTALLATION TOOLS / 

Wrench No.13

Hole saw O 40 mm.

Drill O 3.5 mm.

 O 3.5 .

















 

























I F

F -

C K

Need help?

Do you have a question about the CARRYBOY CB-795IG2-CIGD and is the answer not in the manual?

The CARRYBOY CB-7951G2-CIGD Roll Bar Sport Lid is a specialized accessory designed for the ISUZU D-MAX 2020 D/CAB, enhancing both the utility and aesthetics of the vehicle's truck bed. This comprehensive installation manual outlines the process of fitting the sport lid, including all necessary parts, tools, and step-by-step instructions.

Function Description:

The primary function of the CARRYBOY Roll Bar Sport Lid is to provide a secure, weather-resistant cover for the truck bed, protecting cargo from theft, weather elements, and road debris. It integrates a roll bar design, adding a sporty and rugged appearance to the vehicle. The lid is designed to be lockable, ensuring the safety of items stored within the truck bed. Its construction aims to maintain the vehicle's aerodynamic profile while offering practical storage solutions. The inclusion of a light system within the lid further enhances its utility, providing illumination for the truck bed, especially during nighttime.

Important Technical Specifications:

Parts List (Installation Parts):

The installation requires a comprehensive set of parts, meticulously detailed in the manual:

SPORT LID: 1 set (C-110535C) - The main component, the sport lid itself.
Plastic packaging: 1 pc (C-130004) - For organizing smaller components.
Sponge rubber edge: 1 roll (C-020145) - Used for sealing and cushioning.
Kwick klamp: 1 set (V-120522-01) - Essential for securing the lid to the truck bed.
Battery AAA: 4 pcs (C-240179) - For powering the internal light system.
Logo CARRYBOY: 1 pc (C-110535C) - For branding and aesthetic finish.
Bolts (M8x40 zing black): 6 pcs (C-030620) - For structural fastening.
Washers (M8 zing black): 6 pcs (C-030616) - To distribute load and prevent loosening of M8 bolts.
Spring washers (M8 zing black): 6 pcs (C-030617) - To provide tension and prevent loosening of M8 bolts.
Bolts (M6x25 zing black): 12 pcs (C-030613) - For securing various components.
Washers (M6 zing black): 12 pcs (C-030608) - To distribute load and prevent loosening of M6 bolts.
Spring washers (M6 zing black): 12 pcs (C-030610) - To provide tension and prevent loosening of M6 bolts.
Tapping screw (SUS.JP8-1/2): 2 pcs (C-030059) - For specific fastening points.
Black Silicone: 1 pc (C-070024) - For sealing and waterproofing.
Cable tie (5.5): 15 pcs (C-130046) - For organizing wiring.
ST.ATTENTION 5000 KM.: 1 pc (V-140163) - A warning label for maintenance.
Installation manual: 1 pc (C-132687-28) - This document.
Check list: 1 pc (CL-280031-55/56) - For verifying complete installation.
Electric klamp lock: 2 pcs (C-160259) - For securing electrical connections or components.

Tools List (Installation Tools):

The following tools are required for a successful installation:

Screw Driver: For various screw fastenings.
Hole saw Ø 40: Specifically for drilling 40mm diameter holes.
Wrench No.10,12,13,17: For tightening bolts of specified sizes.
Drill Ø 3.5, Ø 4, Ø 5: For drilling pilot holes and smaller diameter holes.
Torque Wrench: For precise tightening of bolts to specified torque values, ensuring secure and safe installation.
Measuring tape: For accurate measurements during positioning and drilling.
Cutter: For trimming excess materials like rubber edges or cable ties.
Caulking Gun: For applying silicone sealant.

Usage Features:

Secure Storage: The lockable design ensures that items stored in the truck bed are protected from theft.
Weather Protection: The lid, combined with the sponge rubber edge and silicone sealant, creates a weather-resistant barrier, protecting cargo from rain, dust, and other environmental elements.
Integrated Lighting: The internal light system, powered by AAA batteries, provides illumination for the truck bed, making it easier to access and organize cargo in low-light conditions.
Roll Bar Aesthetics: The integrated roll bar design adds a sporty and rugged look to the ISUZU D-MAX, enhancing its overall appearance.
Easy Access: The lid is designed for convenient opening and closing, allowing easy access to the truck bed when needed.
Adjustable Latch: The R/L latch system is adjustable, ensuring a perfect match with the rotary lock on the rear door, providing a secure closure.

Installation Process Highlights:

The installation process involves several critical steps:

Measurement and Drilling: Precise measurement and drilling of 40mm diameter holes for the kwick klamp system are crucial. The manual provides detailed diagrams for left-right measurement drilling, emphasizing the importance of cutting the bed liner if necessary and ensuring kwick klamps firmly meet each other.
Edge Cleaning and Rubber Installation: The edge of the truck bed must be cleaned thoroughly before installing the rubber truck edge on both the truck bed left and right, and front. This step is vital for achieving a proper seal.
Lid Placement and Adjustment: The sport lid is placed on the truck bed and adjusted to ensure proper alignment between the left and right sides, and with the rear edge firmly fitted.
Kwick Klamp Installation: Kwick klamps are installed at six specified positions to securely fasten the lid to the truck bed.
Latch Adjustment: The R/L latch is adjusted to match the rotary lock on the rear door, ensuring a secure and smooth locking mechanism.
Silicone Application: Silicone is applied to prevent water leakage, particularly around the rear combination lamp (LR) and other potential entry points. The manual provides a diagram for label drops resin CARRYBOY, indicating where silicone should be applied.
Wiring Connection: The wiring for the brake light is connected to the vehicle's existing brake light wiring system, ensuring the integrated light functions correctly. The wiring harness color codes are provided for clarity: BRAKE LIGHT is RED/THIN, and RED LINE is RED/THICK.
Tapping Screw and Silicone Application: Color shot tapping screws are used, and silicone is applied at the ends of the bones for additional sealing and security.
Lock Mechanism Operation: The manual illustrates the operation of the lock mechanism, showing steps for opening and closing the lid.

Maintenance Features:

Regular Cleaning: The lid should be regularly cleaned to maintain its appearance and prevent dirt buildup.
Silicone Inspection: Periodically inspect the silicone seals for any signs of wear or cracking. Reapply silicone as needed to maintain waterproofing.
Latch Lubrication: Lubricate the latch mechanisms periodically to ensure smooth operation and prevent corrosion.
Bolt Tightness Check: Regularly check the tightness of all bolts, especially those securing the kwick klamps, to ensure the lid remains securely fastened. The use of a torque wrench during installation helps ensure proper initial tightening.
Warning Label (ST.ATTENTION 5000 KM.): The inclusion of a warning label suggests that certain components or aspects of the installation may require attention or maintenance after approximately 5000 KM of use. This could pertain to checking bolt tightness, seal integrity, or the functionality of the locking mechanism.
Battery Replacement: The AAA batteries for the internal light system will need periodic replacement to ensure continuous illumination.

The CARRYBOY CB-7951G2-CIGD Roll Bar Sport Lid is a well-engineered accessory that combines functionality, security, and style for the ISUZU D-MAX 2020 D/CAB. Its detailed installation manual ensures that users can correctly and safely install the product, maximizing its benefits.