EasyManua.ls Logo

CARRYBOY CB-795IG2-CIGD - User Manual

CARRYBOY CB-795IG2-CIGD
3 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
C-132678-28
12/06/63
REV : 00
CB-795IG2-CIGD
ISUZU D-MAX 2020 D/CAB
1/3
.
INSTALLATION MANUAL ROLL BAR SPORT LID
7
เธญเธธเธ›เธเธฃเธ“เนŒเนƒเธ™เธเธฒเธฃเธ•เธดเธ”เธ•เธฑเน‰เธ‡ / INSTALLATION PARTS
1
2
3
4
9
10
11
12
13
14
18171615
7
8
5 6
C A R R Y B O Y
C A R R Y B O
Y
เธ”เธญเธเน€เธˆเธฒเธฐเน‚เธฎเธฅเธ‹เธญเธงเนŒ
O 40
เธ›เธฃเธฐเนเธˆ
No.10,12,13,17
เธชเธเธฃเธนเน„เธ”เธฃเนŒเน€เธงเธญเธฃเนŒ
O 3.5, O 4, O 5
เธ”เธญเธเธชเธงเนˆเธฒเธ™
Screw Driver
Hole saw
O 40
Wrench No.10,12,13,17
Measuring tape
Cutter
Drill O 3.5, O 4, O 5
เน€เธ„เธฃเธทเนˆเธญเธ‡เธกเธทเธญเนƒเธ™เธเธฒเธฃเธ•เธดเธ”เธ•เธฑเน‰เธ‡ / INSTALLATION TOOLS
เธ›เธฃเธฐเนเธˆเธ—เธญเธฃเนŒเธ„
เธ•เธฅเธฑเธšเน€เธกเธ•เธฃ เธ„เธฑเธ•เน€เธ•เธญเธฃเนŒ
Torque Wrench
เธ›เธทเธ™เธŠเธดเธฅเธดเน‚เธ„เธ™
Caulking Gun
ST.ATTENTION 5000 KM. 1 pc.
เธ›เน‰เธฒเธขเธ„เธณเน€เธ•เธทเธญเธ™ 1 เนเธœเนˆเธ™
V-140163
Installation manual 1 pc.
Check list 1 pc.
Bolt M6x25 zing black 12 pcs.
10
11
1
2
3
7
8
4
5
9
14
14
Kwick klamp 1 set.
Washer M8 zing black 6 pcs.
Bolt M8x40 zing black 6 pcs.
SPORT LID 1 set.
Black Silicone 1 pc.
Eleectric klamp lock 2 pcs.
Cable tie 5.5 15 pcs.
เนเธซเธงเธ™เธญเธตเนเธ›เธฐ M6 เธ‹เธดเน‰เธ‡เธ„เนŒเธ”เธณ 12 เธ•เธฑเธง
เน‚เธšเธฅเธ—เนŒ M6X25 เธ‹เธดเน‰เธ‡เธ„เนŒเธ”เธณ 12 เธ•เธฑเธง
เธเธฃเธฐเธ”เธฒเธฉเธงเธดเธ˜เธตเธเธฒเธฃเธ•เธดเธ”เธ•เธฑเน‰เธ‡ 1 เนเธœเนˆเธ™
เนƒเธšเน€เธŠเน‡เธ„เธฃเธฒเธขเธเธฒเธฃเธŠเธธเธ”เธ•เธดเธ”เธ•เธฑเน‰เธ‡ 1 เนเธœเนˆเธ™
เน€เธ„เน€เธšเธดเน‰เธฅเน„เธ—เธฃเนŒเธชเธตเธ‚เธฒเธง 5.5 15 เน€เธชเน‰เธ™
เนเธซเธงเธ™เธญเธตเนเธ›เธฐ M8 เธ‹เธดเน‰เธ‡เธ„เนŒเธ”เธณ 6 เธ•เธฑเธง
เธขเธฒเธ‡เธŸเธญเธ‡เธ™เน‰เธณเธ•เธดเธ”เธ‚เธญเธš 1 เธกเน‰เธงเธ™
เนเธ„เธฅเน‰เธกเธ›เนŒเธฅเน‡เธญเธ„เธชเธฒเธขเน„เธŸ 2 เธญเธฑเธ™
เธ‹เธดเธฅเธดเน‚เธ„เธ™เธชเธตเธ”เธณ 1 เธซเธฅเธญเธ”
เนเธซเธงเธ™เธชเธ›เธฃเธดเธ‡ M6 เธ‹เธดเน‰เธ‡เธ„เนŒเธ”เธณ 12 เธ•เธฑเธง
เธŠเธธเธ”เธ„เธงเธดเธเนเธ„เธฅเน‰เธกเธ›เนŒ 1 เธŠเธธเธ”
เธเธฒเธ„เธฃเธญเธšเธเธฃเธฐเธšเธฐ 1 เธŠเธธเธ”
เน‚เธšเธฅเธ—เนŒ M8x40 เธ‹เธดเน‰เธ‡เธ„เนŒเธ”เธณ 6 เธ•
เธฑเธง
C-020145
V-120522-01
C-030613
C-030608
C-030610
C-030620
C-030616
C-070024
C-132687-28
CL-280031-55/56
C-160259
C-130046
Sponge rubber edge 1 roll.
Washer M6 zing black 12 pcs.
Spring washer M6 zing black 12 pcs.
เนเธซเธงเธ™เธชเธ›เธฃเธดเธ‡ M8 เธ‹เธดเน‰เธ‡เธ„เนŒเธ”เธณ 6 เธ•เธฑเธง
C-030617
Spring washer M8 zing black 6 pcs.
AAA
AAA
AAA
AAA
Battery AAA 4 pcs.
เธ–เนˆเธฒเธ™ AAA 4 เธเน‰เธญเธ™
C-240179
Logo CARRYBOY 1 pc.
เธ›เน‰เธฒเธขเน‚เธฅเน‚เธเน‰ CARRYBOY 1 เธญเธฑเธ™
C-110535C
Tapping screw SUS.JP8-1/2 2 pcs.
เธชเธเธนเธฃเน€เธเธฅเธตเธขเธงเธ›เธฅเนˆเธญเธข SUS.JP8-1/2 2 เธ•เธฑเธง
C-030059
Plastic packaging 1 pc.
เธ–เธธเธ‡เธšเธฃเธฃเธˆเธธเธŠเธธเธ”เธ•เธดเธ”เธ•เธฑเน‰เธ‡ 1 เนƒเธš
C-130004
SILICONE
๏Œ๏ก
๏ฎ
๏ค๏ฅ
๏ฒ
C-132688-09
11/03/63
REV : 01
CB-795IG-CIGD
ISUZU D-MAX 2020 D/CAB
1/4
.
INSTALLATION MANUAL
ROLL BAR SPORT LID
7
เธญเธธเธ›เธเธฃเธ“เนŒเนƒเธ™เธเธฒเธฃเธ•เธดเธ”เธ•เธฑเน‰เธ‡
/ INSTALLATION PARTS
1
2
3
4
9
10
11
12
13
14
18171615
7
8
5 6
C
A R R Y B O
Y
C
A R R Y B O
Y
เธ”เธญเธเน€เธˆเธฒเธฐเน‚เธฎเธฅเธ‹เธญเธงเนŒ
O 40, O 60
เธ›เธฃเธฐเนเธˆ
No.10,12,13,17
เธชเธเธฃเธนเน„เธ”เธฃเนŒเน€เธงเธญเธฃเนŒ
O 3.5, O 4, O 5
เธ”เธญเธเธชเธงเนˆเธฒเธ™
Screw Driver
Hole saw
O 40, O 60
Wrench No.10,12,13,17
Measuring tape
Cutter
Drill O 3.5, O 4, O 5
เน€เธ„เธฃเธทเนˆเธญเธ‡เธกเธทเธญเนƒเธ™เธเธฒเธฃเธ•เธดเธ”เธ•เธฑเน‰เธ‡ / INSTALLATION TOOLS
เธ›เธฃเธฐเนเธˆเธ—เธญเธฃเนŒเธ„
เธ•เธฅเธฑเธšเน€เธกเธ•เธฃ เธ„เธฑเธ•เน€เธ•เธญเธฃเนŒ
Torque Wrench
เธ›เธทเธ™เธŠเธดเธฅเธดเน‚เธ„เธ™
Caulking Gun
D
-
M
A
X
D
Z
I
S
U
Z
U
H
I
-
L
A
R
D
E
N
ST.ATTENTION 5000 KM. 1 pc.
เธ›เน‰เธฒเธขเธ„เธณเน€เธ•เธทเธญเธ™ 1 เนเธœเนˆเธ™
V-140163
Installation manual 1 pc.
Check list 1 pc.
Bolt M6x25 zing black 12 pcs.
10
11
1
2
3
7
8
4
5
9
14
14
Kwick klamp 1 set.
Washer M8 zing black 6 pcs.
Bolt M8x40 zing black 6 pcs.
SPORT LID 1 set.
Black Silicone 1 pc.
Eleectric klamp lock 2 pcs.
Cable tie 5.5 15 pcs.
เนเธซเธงเธ™เธญเธตเนเธ›เธฐ M6 เธ‹เธดเน‰เธ‡เธ„เนŒเธ”เธณ 12 เธ•เธฑเธง
เน‚เธšเธฅเธ—เนŒ M8X25 เธ‹เธดเน‰เธ‡เธ„เนŒเธ”เธณ 12 เธ•เธฑเธง
เธเธฃเธฐเธ”เธฒเธฉเธงเธดเธ˜เธตเธเธฒเธฃเธ•เธดเธ”เธ•เธฑเน‰เธ‡ 1 เนเธœเนˆเธ™
เนƒเธšเน€เธŠเน‡เธ„เธฃเธฒเธขเธเธฒเธฃเธŠเธธเธ”เธ•เธดเธ”เธ•เธฑเน‰เธ‡ 1 เนเธœเนˆเธ™เน€เธ„เน€เธšเธดเน‰เธฅเน„เธ—เธฃเนŒเธชเธตเธ‚เธฒเธง 5.5 15 เน€เธชเน‰เธ™
เนเธซเธงเธ™เธญเธตเนเธ›เธฐ M8 เธ‹เธดเน‰เธ‡เธ„เนŒเธ”เธณ 6 เธ•เธฑเธง
เธขเธฒเธ‡เธŸเธญเธ‡เธ™เน‰เธณเธ•เธดเธ”เธ‚เธญเธš 1 เธกเน‰เธงเธ™
เนเธ„เธฅเน‰เธกเธ›เนŒเธฅเน‡เธญเธ„เธชเธฒเธขเน„เธŸ 2 เธญเธฑเธ™
เธ‹เธดเธฅเธดเน‚เธ„เธ™เธชเธตเธ”เธณ 1 เธซเธฅเธญเธ”
เนเธซเธงเธ™เธชเธ›เธฃเธดเธ‡ M6 เธ‹เธดเน‰เธ‡เธ„เนŒเธ”เธณ 12 เธ•เธฑเธง
เธŠเธธเธ”เธ„เธงเธดเธเนเธ„เธฅเน‡เธกเธ›เนŒ 1 เธŠเธธเธ”
เธเธฒเธ„เธฃเธญเธšเธเธฃเธฐเธšเธฐ 1 เธŠเธธเธ”
เน‚เธšเธฅเธ—เนŒ M8x40 เธ‹เธดเน‰เธ‡เธ„เนŒเธ”เธณ 6 เธ•
เธฑเธง
C-020145
V-120522-01
C-030613
C-030608
C-030610
C-030620
C-030616
C-070024
C-132687-06
CL-280031-11/12
C-160259
C-130046
Sponge rubber edge 1 roll.
Washer M6 zing black 12 pcs.
Spring washer zing black 12 pcs.
เนเธซเธงเธ™เธชเธ›เธฃเธดเธ‡ M8 เธ‹เธดเน‰เธ‡เธ„เนŒเธ”เธณ 6 เธ•เธฑเธง
C-030617
Spring washer zing black 6 pcs.
AAA
AAA
AAA
AAA
Battery AAA 4 pcs.
เธ–เนˆเธฒเธ™ AAA 4 เธเน‰เธญเธ™
C-240179
Logo CARRYBOY 1 pc.
เธ›เน‰เธฒเธขเน‚เธฅเน‚เธเน‰ CARRYBOY 1 เธญเธฑเธ™
C-110535C
Tapping screw SUS.JP8-1/2 2 pcs.
เธชเธเธนเธฃเน€เธเธฅเธตเธขเธงเธ›เธฅเนˆเธญเธข SUS.JP8-1/2 2 เธ•เธฑเธง
C-030059
Plastic packaging 1 pc.
เธ–เธธเธ‡เธšเธฃเธฃเธˆเธธเธŠเธธเธ”เธ•เธดเธ”เธ•เธฑเน‰เธ‡ 1 เนƒเธš
C-130004
SILICONE
C-132687-0619/09/60REV : 02
2
3
5
6
8
1
10
15
Check list 1 pc.
Bolt M6x25 zing black 8 pcs.
123
4
5
67
8
1
9
10
10
10
11
1
2
3
78
4
5
9
14
14
Kwick klamp 1 set.
11
11
12
12
13
13
Washer M8 zing black 4 pcs.
Bolt M8x40 zing black 4 pcs.
SPORT LID 1 set.
Black Silicone 1 pc.
Eleectric klamp lock 2 pcs.Cable tie 5.5 15 pcs.
INSTALLATION PARTS /
๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜ M6 ๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜ 8 ๎˜๎˜๎˜
๎˜๎˜๎˜๎˜๎˜ M8X30 ๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜ 8 ๎˜๎˜๎˜
๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜ 1 ๎˜๎˜๎˜๎˜
Chack list ๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜ 1 ๎˜๎˜๎˜๎˜
๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜ 5.5 15 ๎˜๎˜๎˜๎˜
๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜ M8 ๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜ 4 ๎˜๎˜๎˜
๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜ 1 ๎˜๎˜๎˜๎˜
๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜ 2 ๎˜๎˜๎˜
๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜ 1 ๎˜๎˜๎˜๎˜
๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜ 12,13๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜
๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜
๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜
๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜
๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜ M6 ๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜ 8 ๎˜๎˜๎˜
๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜ 1 ๎˜๎˜๎˜
๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜ 1 ๎˜๎˜๎˜
๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜
๎˜๎˜๎˜๎˜๎˜ M8x40 ๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜ 4 ๎˜๎˜๎˜
C-020145V-120522-01
C-030613C-030608C-030610C-030620C-030616
C-070024
CL-280031-11/12
C-160259C-130046
CB-795-CFTDFORD RANGER T6 D/CAB
14
14
Sponge rubber edge 1 roll.
Washer M6 zing black 8 pcs.Spring washer zing black 8 pcs.
15
15
AAAAAA
AAAAAA
AAAAAA
AAAAAA
Battery AAA 4 pcs.
๎˜๎˜๎˜๎˜ AAA 4 ๎˜๎˜๎˜๎˜
C-240179
๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜ O 40 ๎˜๎˜.
16
16
Label drops resin CARRYBOY 1 pc.
๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜ CARRYBOY 1 ๎˜๎˜๎˜
C-110513
Tapping screw SUS.JP8-1/2 2 pcs.
๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜ SUS.JP8-1/2 2 ๎˜๎˜๎˜
C-030059
ST.ATTENTION 5000 KM. 1 pc.
๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜ 1 ๎˜๎˜๎˜๎˜
V-140163
17
17
C-030616
18
18
19
19
Rear aluminum pro๎˜‚le 1 pc.
M-041491N-02B
Remove the tail gate metal sheet.
Remove 3M pvc at back o๎˜ƒ
Assemble the rear Aluminum pro๎˜‚le by
through the existing holes and cover
both ends with plastic caps.
Tight the tail gate metal sheet back to a truck tail gate.
A
C
B
AL.๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜CB-795-CNPD 1 ๎˜๎˜๎˜๎˜
Plastic packaging 1 pc.
๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜ 1 ๎˜๎˜
C-130004
SILICONE
AL. Waterproof at the end of the pickup 1 set.
AL. ๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜ 1 ๎˜๎˜๎˜
C-XXXXXX
Screwdriver electric
Caulking Gun
Measuring tape
Cutter
Screw driver
๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜
INSTALLATION TOOLS / ๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜
1
3
2
45
6
78
Wrench No.13
Hole saw O 40 mm.
Drill O 3.5 mm.
๎˜๎˜๎˜๎˜๎˜๎˜๎˜๎˜ O 3.5 ๎˜๎˜.
๏Œ
๏ก
๏ฎ
๏ค
๏ฅ
๏ฒ
๏‰
๏„
๏„๏ค ๏ฉ
๏€ญ
๏
๏
๏˜
๏
๏“
๏•
๏•
๏š
๏‰
๏“
๏•
๏•
๏š
D
I F
F -
L
O
C K
C
A
R
R
Y
B
O
Y
C
A
R
R
Y
B
O
Y
Question and Answer IconNeed help?

Do you have a question about the CARRYBOY CB-795IG2-CIGD and is the answer not in the manual?

Overview

The CARRYBOY CB-7951G2-CIGD Roll Bar Sport Lid is a specialized accessory designed for the ISUZU D-MAX 2020 D/CAB, enhancing both the utility and aesthetics of the vehicle's truck bed. This comprehensive installation manual outlines the process of fitting the sport lid, including all necessary parts, tools, and step-by-step instructions.

Function Description:

The primary function of the CARRYBOY Roll Bar Sport Lid is to provide a secure, weather-resistant cover for the truck bed, protecting cargo from theft, weather elements, and road debris. It integrates a roll bar design, adding a sporty and rugged appearance to the vehicle. The lid is designed to be lockable, ensuring the safety of items stored within the truck bed. Its construction aims to maintain the vehicle's aerodynamic profile while offering practical storage solutions. The inclusion of a light system within the lid further enhances its utility, providing illumination for the truck bed, especially during nighttime.

Important Technical Specifications:

Parts List (Installation Parts):

The installation requires a comprehensive set of parts, meticulously detailed in the manual:

  • SPORT LID: 1 set (C-110535C) - The main component, the sport lid itself.
  • Plastic packaging: 1 pc (C-130004) - For organizing smaller components.
  • Sponge rubber edge: 1 roll (C-020145) - Used for sealing and cushioning.
  • Kwick klamp: 1 set (V-120522-01) - Essential for securing the lid to the truck bed.
  • Battery AAA: 4 pcs (C-240179) - For powering the internal light system.
  • Logo CARRYBOY: 1 pc (C-110535C) - For branding and aesthetic finish.
  • Bolts (M8x40 zing black): 6 pcs (C-030620) - For structural fastening.
  • Washers (M8 zing black): 6 pcs (C-030616) - To distribute load and prevent loosening of M8 bolts.
  • Spring washers (M8 zing black): 6 pcs (C-030617) - To provide tension and prevent loosening of M8 bolts.
  • Bolts (M6x25 zing black): 12 pcs (C-030613) - For securing various components.
  • Washers (M6 zing black): 12 pcs (C-030608) - To distribute load and prevent loosening of M6 bolts.
  • Spring washers (M6 zing black): 12 pcs (C-030610) - To provide tension and prevent loosening of M6 bolts.
  • Tapping screw (SUS.JP8-1/2): 2 pcs (C-030059) - For specific fastening points.
  • Black Silicone: 1 pc (C-070024) - For sealing and waterproofing.
  • Cable tie (5.5): 15 pcs (C-130046) - For organizing wiring.
  • ST.ATTENTION 5000 KM.: 1 pc (V-140163) - A warning label for maintenance.
  • Installation manual: 1 pc (C-132687-28) - This document.
  • Check list: 1 pc (CL-280031-55/56) - For verifying complete installation.
  • Electric klamp lock: 2 pcs (C-160259) - For securing electrical connections or components.

Tools List (Installation Tools):

The following tools are required for a successful installation:

  • Screw Driver: For various screw fastenings.
  • Hole saw ร˜ 40: Specifically for drilling 40mm diameter holes.
  • Wrench No.10,12,13,17: For tightening bolts of specified sizes.
  • Drill ร˜ 3.5, ร˜ 4, ร˜ 5: For drilling pilot holes and smaller diameter holes.
  • Torque Wrench: For precise tightening of bolts to specified torque values, ensuring secure and safe installation.
  • Measuring tape: For accurate measurements during positioning and drilling.
  • Cutter: For trimming excess materials like rubber edges or cable ties.
  • Caulking Gun: For applying silicone sealant.

Usage Features:

  • Secure Storage: The lockable design ensures that items stored in the truck bed are protected from theft.
  • Weather Protection: The lid, combined with the sponge rubber edge and silicone sealant, creates a weather-resistant barrier, protecting cargo from rain, dust, and other environmental elements.
  • Integrated Lighting: The internal light system, powered by AAA batteries, provides illumination for the truck bed, making it easier to access and organize cargo in low-light conditions.
  • Roll Bar Aesthetics: The integrated roll bar design adds a sporty and rugged look to the ISUZU D-MAX, enhancing its overall appearance.
  • Easy Access: The lid is designed for convenient opening and closing, allowing easy access to the truck bed when needed.
  • Adjustable Latch: The R/L latch system is adjustable, ensuring a perfect match with the rotary lock on the rear door, providing a secure closure.

Installation Process Highlights:

The installation process involves several critical steps:

  1. Measurement and Drilling: Precise measurement and drilling of 40mm diameter holes for the kwick klamp system are crucial. The manual provides detailed diagrams for left-right measurement drilling, emphasizing the importance of cutting the bed liner if necessary and ensuring kwick klamps firmly meet each other.
  2. Edge Cleaning and Rubber Installation: The edge of the truck bed must be cleaned thoroughly before installing the rubber truck edge on both the truck bed left and right, and front. This step is vital for achieving a proper seal.
  3. Lid Placement and Adjustment: The sport lid is placed on the truck bed and adjusted to ensure proper alignment between the left and right sides, and with the rear edge firmly fitted.
  4. Kwick Klamp Installation: Kwick klamps are installed at six specified positions to securely fasten the lid to the truck bed.
  5. Latch Adjustment: The R/L latch is adjusted to match the rotary lock on the rear door, ensuring a secure and smooth locking mechanism.
  6. Silicone Application: Silicone is applied to prevent water leakage, particularly around the rear combination lamp (LR) and other potential entry points. The manual provides a diagram for label drops resin CARRYBOY, indicating where silicone should be applied.
  7. Wiring Connection: The wiring for the brake light is connected to the vehicle's existing brake light wiring system, ensuring the integrated light functions correctly. The wiring harness color codes are provided for clarity: BRAKE LIGHT is RED/THIN, and RED LINE is RED/THICK.
  8. Tapping Screw and Silicone Application: Color shot tapping screws are used, and silicone is applied at the ends of the bones for additional sealing and security.
  9. Lock Mechanism Operation: The manual illustrates the operation of the lock mechanism, showing steps for opening and closing the lid.

Maintenance Features:

  • Regular Cleaning: The lid should be regularly cleaned to maintain its appearance and prevent dirt buildup.
  • Silicone Inspection: Periodically inspect the silicone seals for any signs of wear or cracking. Reapply silicone as needed to maintain waterproofing.
  • Latch Lubrication: Lubricate the latch mechanisms periodically to ensure smooth operation and prevent corrosion.
  • Bolt Tightness Check: Regularly check the tightness of all bolts, especially those securing the kwick klamps, to ensure the lid remains securely fastened. The use of a torque wrench during installation helps ensure proper initial tightening.
  • Warning Label (ST.ATTENTION 5000 KM.): The inclusion of a warning label suggests that certain components or aspects of the installation may require attention or maintenance after approximately 5000 KM of use. This could pertain to checking bolt tightness, seal integrity, or the functionality of the locking mechanism.
  • Battery Replacement: The AAA batteries for the internal light system will need periodic replacement to ensure continuous illumination.

The CARRYBOY CB-7951G2-CIGD Roll Bar Sport Lid is a well-engineered accessory that combines functionality, security, and style for the ISUZU D-MAX 2020 D/CAB. Its detailed installation manual ensures that users can correctly and safely install the product, maximizing its benefits.

CARRYBOY CB-795IG2-CIGD Specifications

General IconGeneral
BrandCARRYBOY
ModelCB-795IG2-CIGD
CategoryAutomobile Accessories
LanguageEnglish