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CDI FLEXIBLE FURLER 2 User Manual

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FLEXIBLE FURLER 2
INSTALLATION / OPERATING INSTRUCTIONS
44 James Street, Homer, NY 13077
Tel. 607 749 4599 Fax 607 749 4604
Website: www.sailcdi.com
Updated April 2004
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CDI FLEXIBLE FURLER 2 Specifications

General IconGeneral
ModelCDI Flexible Furler 2
CategoryBoat
MaterialUV-resistant polymer
FeaturesEasy installation
Weight CapacityDesigned for boats up to 25 feet

Summary

Warnings and Safety

Pre-Installation Warnings

Use toggles at both ends of the forestay to prevent bending stresses.

Post-Installation Checklist

Ensure pins are replaced, threads engaged, furler rotates freely, and clearance is adequate.

Operation Checklist

Avoid winching jams/snarls, flip unused halyards aft, and correct any furling difficulty.

Usage Restrictions

Not for use with masts not fixed vertically; avoid low clearance obstructions.

Assembly

Measure Forestay Length

Measure forestay pin-to-pin and cut luff 12.25" shorter.

Thread Internal Halyard

Thread internal halyard through the halyard top fitting and luff extrusion.

Feed Halyard Line

Pass decored line through luff extrusion groove and slide ferrule down.

Secure Halyard Top Fitting

Fit halyard top over luff, secure with locking screw, ensure correct halyard exit.

Connect Forestay and Turnbuckle

Pass forestay, secure with wire, and screw on turnbuckle body.

Mount Furling Drum

Slide furling drum over luff, aligning sail feed slot with tack anchor shackle.

Install T-Bolt and Luff Support Pin

Screw T-bolt, adjust length, replace pins, and install luff support pin.

Route Furling Line

Pass furling line through cup and drum flange, tie knot to prevent escape.

Step Mast and Attach Forestay

Step mast, attach forestay to chainplate, and tension rig.

Installing the Furling Line

Hoisting the Jib

Lowering the Jib

Sailing with Your Furler

Sailmaker's and Rigger's Instructions

Mounting Position

Do not mount above turnbuckle; shorten stay or use link plates to raise.

Turnbuckle and Toggle Requirements

Use specific turnbuckles and mandatory toggles at both headstay ends.