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Certified Power Freedom ATS Acs Calibration Manual
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ACS CALIBRATION MANUAL
P/N SG07230014
REVISION E
REV DATE 12-8-11 PWR
Des Moines, IA (800) 333-7411
Bridgeton, MO (800) 999-7411
Burnsville, MN (800) 289-1330
Perrysburg, OH (800) 374-7411
Mundelein, IL (888) 905-7411
2
Table of Contents
Table of Contents
2
Equipment Needed
4
Getting Started
5
Security Clearance
5
LOG-ON: TECHNICIAN for All Calibration Procedures
5
Passwords
7
Metric Mode
7
Calibrating Ground Speed (Mph)
8
Vehicle Speed Input Type
8
Vehicle Speed Adjust
8
Configuring Materials
10
Material Menus
10
How to Set up Materials
10
Material Setup Continued
11
Configuring Blast Settings
12
Material Setup Sheet: Keep Track of Your Material Setups
13
Prepare for Calibration
14
Bring the Hydraulic System up to Temperature
14
Make/Check Trim Rough Adjustments
14
Load the Vehicle with Material: Load to Typical Capacity
15
How to Minimize Mess: Back-Up the Vehicle Close to the MATERIAL Pile as Possible
15
Fine Adjustment to Min and Max Trims: Feeder
15
Important Information about Setting/Saving Trim Settings
16
Auto Trim
16
Fault Time-Out
17
Closed Loop Measured Dump (Feeder Sensor Installed)
17
Check-List for (Closed-Loop) Measured Dump
17
Familiarization of Measured Dump Procedure
18
Starting Measured Dump
20
Getting Material Weight Dispensed Using a Simple Bathroom Scale & Bucket
20
Manually Enter Pounds/Pulse [Kilograms/Pulse]
21
Open Loop Measured Dump (no Feeder Sensor Installed)
22
Checklist for (Open-Loop) Measured Dump
22
Familiarization of Measured Dump Procedure
22
Starting Measured Dump
23
Getting Material Weight Dispensed Using a Simple Bathroom Scale & Bucket
24
Manually Enter Pounds/Minute [Kilograms/Minute]
25
Gate Control: Calibrating a Variable Gate
25
About Variable Gate
25
How to Enter Gate Settings
26
Running the Feeder for High & Low Gate Dumps
26
Open Loop/Closed Loop Percent Spinner
28
Open Loop Lane Control Spinner
29
Closed Loop Lane Control Spinner
30
Zero Velocity Spinner
31
Basic Operating Principle of Zero Velocity
31
Prep and Setup of Zero Velocity Spinner
31
Trim Adjustment
32
Manual Entry of Calibration Settings
32
Getting Ready for Calibration
33
Low Speed Calibration
33
High Speed Calibration
34
Operator (Override) LANE Knob Adjustment Range
34
Closed/Open Loop Pre-Wet Calibration
36
Checklist: before Starting Calibration
36
Closed-Loop Pre-Wet Calibration
37
Fault Time-Out (Closed-Loop Only)
37
Open-Loop Pre-Wet Calibration
38
ON/OFF Open-Loop Pre-Wet Calibration
38
Closed/Open Loop Anti-Ice Calibration
39
Checklist: before Starting Calibration
39
Closed-Loop Anti-Ice Calibration
39
Fault Time-Out (Closed-Loop Only)
40
Open-Loop Anti-Ice Calibration
40
Running Anti-Ice with Pre-Wet Equipment (Pre-Wet Direct Application)
40
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Certified Power Freedom ATS Specifications
General
Brand
Certified Power
Model
Freedom ATS
Category
Controller
Language
English
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