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General| Displacement | 149.6 cc |
|---|---|
| Fuel System | Carburetor |
| Brakes (Front) | Disc |
| Brakes (Rear) | Drum |
| Air-Cooled | Yes |
| Carburetor | Yes |
| Ignition | CDI |
| Front Suspension | Telescopic Fork |
| Engine Type | Single-cylinder, 4-stroke |
| Transmission | Automatic |
| Starting System | Electric / Kick |
General operational precautions and safety warnings for maintenance.
Specific safety precautions for handling hazardous materials and protective gear.
Specifications for air intake system components.
Technical details of the transmission system, including CVT.
Steering angle specifications.
Information on brake systems (front/rear).
Suspension type details.
Frame structural type.
Details on engine oil capacity, recommended oil, and oil pump specifications.
Specifications for fuel tank capacity, oil injector, and fuel pump.
Coolant capacity, thermostat, and opening pressure specifications.
Detailed measurements and service limits for cylinder head and valve components.
Specifications for transmission components like drive/driven faces and clutch.
Detailed specifications for crankshaft, piston, and cylinder components.
Torque values for frame-related fasteners.
Torque values for muffler components.
Torque values for miscellaneous components.
Wiring diagram for the dashboard area.
Wiring diagram for the starter relay and ECU.
Wiring details for the regulator rectifier.
Routing of throttle-related cables and hoses.
Location and connections for the oxygen sensor.
General information and cautions for muffler overhaul.
Specific torque values for muffler-related fasteners.
Common troubleshooting issues related to the muffler.
Procedures for disassembling and installing the waterproof cover.
Procedures for removing and installing the seat socket.
Procedures for removing and installing the left decoration plate.
Procedures for removing and installing the right decoration plate.
Procedures for removing and installing the upper cover and tail light.
Procedures for removing and installing the lower cover and tail light.
Procedures for removing and installing the rear right protection plate.
Procedures for removing and installing the left footrest.
Procedures for removing and installing the right footrest.
Procedures for removing and installing the front protection cover.
Procedures for removing and installing the front cover and dashboard.
Procedures for removing and installing the rear fender.
Procedures for removing and installing the tail light assembly.
General information regarding overhaul procedures.
Important notes and warnings for operating the vehicle during inspection.
Recommended intervals for replacing wear-and-tear parts.
Inspection and adjustment points for the steering handle.
Inspection points for the front fork.
Inspection of brake lever function and efficiency.
Inspection of brake disk for damage and wear.
Checking tire pressure.
Inspecting tire groove for wear.
Checking wheel nut and shaft for looseness.
Checking front wheel bearing for sway.
Checking rear wheel bearing and nut for sway.
Inspecting suspension join parts and rocker arm.
Inspecting shock absorber for oil leakage.
Checking shock absorber function.
Checking gearbox for oil leakage and level.
Checking transmission spline for sway.
Inspecting spark plug condition and gap.
Checking ignition timing.
Checking battery terminal connections.
Inspecting electrical wiring for slack or damage.
Checking for abnormal starting noise.
Adjusting the timing chain.
Checking low-speed and acceleration performance.
Checking and adjusting idle speed.
Inspecting the air filter element.
Checking for oil leakage from the engine.
Checking engine oil condition and level.
Checking for fuel leakage.
Inspecting carburetor joint condition.
Checking throttle operation and clearance.
Checking coolant level in the radiator.
Checking for coolant leakage.
Inspecting exhaust pipes for damage.
Cleaning the air breather.
Checking secondary air intake device function.
Inspecting anti-diffusion pipes for damage.
Inspecting alarm and lock devices.
Inspecting instrument panel.
Checking exhaust pipe and muffler for slack or damage.
Checking frame for slack and damage.
Checking lubrication of frame parts.
Identifying abnormal parts during driving.
Procedures for checking steering column for sway and free movement.
Checking brake lever clearance and function.
Inspecting and replacing brake pads and discs.
Checking front wheel bearing for sway.
Checking front suspension for rocking or noise.
Checking rear suspension for rocking or noise.
Checking gearbox lubrication oil level and leakage.
Detailed inspection and replacement of the spark plug.
Procedures for inspecting engine oil level and recommended oil types.
Detailed steps for checking engine oil.
Information on suitable engine oil types and classifications.
Procedures for draining and refilling engine oil.
Checking the condition of fuel system components.
Inspecting fuel pipes and vacuum tubes.
Checking the engine's idle speed.
Steps for checking and maintaining the coolant level.
General information on oil pump overhaul.
Important cautions for oil pump maintenance.
Standard specifications for oil capacity and pump clearances.
Torque values for oil pump components.
Troubleshooting common oil pump issues.
Measuring body clearance of the oil pump rotors.
Procedures for installing the oil pump, including end face clearance.
General information on fuel and air intake systems.
Important cautions related to fuel system operations.
Standard specifications for fuel tank, fuel injector, and idle air control valve.
Procedures for disassembling the throttle valve body.
Procedures for disassembling the idle air control valve.
General information on cooling system overhaul.
Troubleshooting common cooling system issues.
Procedures for performance checks of the cooling system.
Procedures for removing and servicing the reservoir tank.
Procedures for replacing coolant and discharging air.
Procedures for removing and cleaning the reservoir tank.
Overhaul procedures for the water pump.
General information on engine overhaul.
Safety precautions for engine disassembly and installation.
Torque values for engine mounting bolts.
General information on cylinder and valve system overhaul.
Standard specifications and service limits for cylinder and valve components.
Troubleshooting common issues related to the cylinder and head.
Checking rocker arm and shaft condition.
Checking valve stems for distortion and wear.
General information on CVT and left cover overhaul.
Troubleshooting common issues with the CVT.
Procedures for disassembling the left side cover.
Procedures for removing the gearbox.
Procedures for disassembling the gearbox.
Exploded view and assembly of CVT components.
Checking clutch spring for weakening.
Checking secondary sliding sheave for wear.
Assembly of the clutch components.
General information on gearbox overhaul.
Troubleshooting common gearbox issues.
Procedures for disassembling the gearbox.
Inspecting gearbox bearings and shafts.
Procedures for removing and installing gearbox bearings and oil seals.
Procedures for installing the drive shaft.
Overhaul and repair information for related components.
Important notices for operating the vehicle during maintenance.
Torque values for components of the right side cover, magnetor, and water pumper.
Diagnosis procedures for magnetor faults.
Procedures for dismantling the flywheel.
Procedures for disassembling the combined stator.
Procedures for assembling the driven gear.
General information on crankcase, crankshaft, and piston overhaul.
Troubleshooting common issues with these components.
Procedures for piston disassembly and inspection.
General information on wheel, brake, suspension, and steering systems.
Troubleshooting common issues with these systems.
Overhaul standard for the front wheel.
Procedures for removing and installing the handlebar front cover.
Procedures for removing handlebar components.
General information on rear wheel, brake, and suspension systems.
Troubleshooting common issues.
Overhaul standard for the rear wheel.
Configuration of the charging system.
General overhaul information for the battery and charging system.
Diagnosis procedures for battery faults.
Procedures for battery inspection and charging.
Diagnostic flowcharts for battery and charging system issues.
Performing an electrical leakage test.
General information on ignition system overhaul.
Important notices for ignition system operation.
Attention points for ignition system inspection.
Diagnosis procedures for ignition system faults.
General information on electrical starting system overhaul.
Troubleshooting issues with the starting motor.
Standard for brush length of the starter motor.
Checking the side sensor resistance and function.
General information on lights, instruments, and switches.
Important notes and cautions for operation.
Standard specifications for fuses and bulbs.
Procedures for replacing rear turning light bulbs.
Procedures for removing and installing the headlight assembly.
Checking starter switch connections.
Checking dip switch connections.
Checking horn switch connections.
Checking combined switch connections.
Checking turning indicator switch connections.
Procedures for inspecting and installing the electric horn.
Overview of the electronic injection system.
Important notices for operating the electronic injection system.
General troubleshooting information for the electronic injection system.
Troubleshooting common engine starting failures.
Reviewing past error codes and related information.
Procedures for deleting previous error codes from memory.
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