9HKLFOHERG\0XIIOHU
Overhaul Information
Operation Cautions
Warning
Gasoline is highly flammable, therefore smoke and fire are strictly forbidden in the work
place. Special attention should also be paid to sparks. Gasoline may also be explosive
when it is vaporized, so operation should be done in a well-ventilated place.
Remove and Install muffler after it is fully cold.
This chapter is on the disassembly and installation of rack, visible parts, exhaust pipe,
muffler and fuel tank.
Hoses, cables and wiring should be routed properly.
Replace the gasket with a new one after muffler is removed.
After muffler is installed, check if there is any exhaust leakage.
Tightening torque
Muffler Rear Fixing Bolt: 35-45N.m
Muffler Exhaust Pipe Bolt: 35-45N.m
Muffler Body Fixing Bolt: 35-45N.m
Troubleshooting
Loud exhaust noise
Broken muffler
Exhaust leakage
Insufficient power
Distorted muffler
Exhaust leakage
Muffler clogged
Overhaul info2-1
Troubleshooting2-1
Front top coveFront side support(RH&LH)2-2
Front vent cover2-4
Front&Rear cover,Steering stem2-5
Center cover, steering wheel, Monut
seat,steering wheel, Combination
switch2-6
Seat,Driver&Passenger2-7
Gearshift unit, engine hood2-8
Link plate (RH&LH),Skid plate(Center)2-9
Skid plate(RH&LH) 2-10
Rear fender(RH&LH) Dump
box2-11
Side door(RH&LH)2-12
Footrest board(RH&LH)2-13
Dashboard panel,Bumper2-14
Fuel tank,Headrest,driver&passenger2-15
Safety belt,driver&passenger,
Belt fastener2-16
Roll-over bar, Rear mirror(RH&LH)2-17
Bumper protector,Cabel and motor2-18
Rear side support(RH&LH)
Protector(RH&LH),dump box,Bracket dump
box2-19
MufflerGearshift unit2-20
Description of visible parts2-21