PERIODIC MAINTENANCE 2-1
Periodic Maintenance
Table of Contents
Periodic Maintenance Chart..................................................................................................... 2-3
Torque Specications............................................................................................................... 2-6
Specications and Service Limit............................................................................................... 2-11
Special Tools............................................................................................................................. 2-13
Periodic Maintenance procedures............................................................................................ 2-14
Fuel System (EFI)................................................................................................................... 2-14
Air Filter Element Cleaning................................................................................................... 2-14
Throttle Control System Inspection...................................................................................... 2-15
Idle Speed Inspection........................................................................................................... 2-16
Fuel Line Inspection (fuel leak, damage, installation condition)............................................ 2-17
Cooling System...................................................................................................................... 2-18
Coolant Level Inspection...................................................................................................... 2-18
Radiator Hose Damage and Installation Condition Inspection.............................................. 2-18
Engine Top End...................................................................................................................... 2-19
Valve Clearance Inspection.................................................................................................. 2-19
Valve Clearance Adjustment................................................................................................ 2-20
Clutch..................................................................................................................................... 2-25
Clutch Operation Inspection................................................................................................. 2-25
Wheels/Tires........................................................................................................................... 2-25
Air Pressure Inspection........................................................................................................ 2-25
Wheel/Tire Damage Inspection............................................................................................ 2-26
Tire Tread Wear, Abnormal Wear Inspection........................................................................ 2-26
Wheel Bearing Damage Inspection...................................................................................... 2-27
Drive Train.............................................................................................................................. 2-27
Drive Chain Lubrication Condition Inspection....................................................................... 2-27
Drive Chain Slack Inspection............................................................................................... 2-28
Drive Chain Slack Adjustment.............................................................................................. 2-28
Wheel Alignment Inspection................................................................................................. 2-29
Drive Chain Wear Inspection................................................................................................ 2-30
Chain Guide Inspection........................................................................................................ 2-30
Brake System......................................................................................................................... 2-31
Brake Fluid Leak (Brake Hose and Pipe) Inspection............................................................ 2-31
Brake Hose and Pipe Damage and Installation Condition Inspection................................... 2-31
Brake Operation Inspection.................................................................................................. 2-32
Brake Fluid Level Inspection................................................................................................ 2-32
Brake Pad Wear Inspection.................................................................................................. 2-33
Brake Light Switch Operation Inspection.............................................................................. 2-33