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Challenger Lifts DX77 Series User Manual

Challenger Lifts DX77 Series
17 pages
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Rev. 01/03/19
Installation, Operation & Maintenance Manual
Dual Scissor Lift
MODEL DX77
7,700 LBS. CAPACITY
3,850 LBS. PER PAD
200 Cabel Street, P.O. Box 3944 Louisville, Kentucky 40201-3944
Email:sales@challengerlifts.com Web site:www.challengerlifts.com
Office 800-648-5438 / 502-625-0700 Fax 502-587-1933
IMPORTANT: READ THIS MANUAL COMPLETELY BEFORE
INSTALLING or OPERATING LIFT
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Challenger Lifts DX77 Series Specifications

General IconGeneral
BrandChallenger Lifts
ModelDX77 Series
CategoryScissor Lifts
LanguageEnglish

Summary

General Specifications

Site Preparation Requirements

Key site preparation needs for lift installation, including clearance, flooring, and location.

Electrical Requirements

Dedicated circuit with breaker or time delay fuse for lift operation.

Safety Notices and Labels

Importance of understanding safety labels, notices, and operator warnings.

Receiving and Preparation

Shipment Inspection

Procedure for inspecting incoming lift shipment and reporting any damage.

Accepted Hydraulic Oils

Specifies acceptable hydraulic fluid types for the lift.

Installation Procedures

Mount Layout and Console Placement

Guide for lift layout, orientation, and control console positioning.

Flush Mount Pit Requirements

Concrete pit specifications for flush mount installations.

Electrical Connection

Connecting the power unit to the electrical source.

Hydraulics and Air Connection

Connecting hydraulic lines and air lines to the control unit.

Electrical Testing

Steps to test lift functions after wiring is complete.

Bleeding and Synchronization

Procedure to bleed air from cylinders and synchronize lift pads.

Lift Leveling and Anchoring

Anchoring and leveling the lift to the floor.

Owner/Operator Checklist

Steps for owner/operator orientation and documentation.

Synchronization Procedure

Procedure to re-synchronize the hydraulic system.

Operation Procedures

Owner/Employer Responsibilities

Outlines owner/employer duties for safe lift operation.

Important Safety Instructions

Crucial safety precautions for using garage equipment.

Lifting a Vehicle

Step-by-step guide for safely lifting a vehicle.

Lowering a Vehicle

Steps for safely lowering a vehicle from the lift.

Maintenance Schedule

Routine maintenance tasks for daily, weekly, and monthly checks.

Component Identification

Surface Mount Components

Identifies parts specific to the surface mount configuration.

Flush Mount Components

Identifies parts specific to the flush mount configuration.