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Chalmers Suspension International 800 Series User Manual

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OUR EDGE IS OUR PRODUCT
800 SERIES HEAVY DUTY
SERVICE MANUAL
65,000 – 100,000 LB
PART# EDOC002
CHALMERS SUSPENSIONS INTERNATIONAL INC
6400 NORTHAM DRIVE, MISSISSAUGA
ONTARIO, CANADA
L4V 1J1
(905) 362-6400 VOICE (905) 362-6401 FAX
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Chalmers Suspension International 800 Series Specifications

General IconGeneral
BrandChalmers Suspension International
Model800 Series
CategoryOther
LanguageEnglish

Summary

General Information

Introduction to Chalmers Suspension

Suspension Part Names and Components

Identifies suspension components with detailed diagrams and labels for clarity.

Service and Inspection Requirements

Service Parts Inspection and Replacement Guidelines

Fastener Specifications and Usage

Details fastener types, sizes, capacities, and their specific functions within the suspension.

Torque Rod Bushing Inspection Procedure

Step-by-step guide for inspecting torque rod bushings for wear, cracks, and proper installation.

Torque Rod Bushing Replacement Guide

Comprehensive instructions for safely and correctly replacing torque rod bushings without special tools.

Restrictor Can Inspection and Wear

Procedure for inspecting restrictor cans for cracks, corrosion, distortion, or missing components.

Restrictor Can Replacement Process

Instructions for easily replacing restrictor cans, ensuring proper fit and function.

Spigot Cap Inspection and Maintenance

Visual inspection guidelines for spigot caps, focusing on damage or looseness for vehicle safety.

Spigot Cap Replacement Steps

Quick guide to replacing spigot caps on torque rod joints using basic tools.

Walking Beam Wear and Crack Inspection

Methodology for inspecting walking beams for end wear, cracks, and proper free-float movement.

Walking Beam Repair and Replacement

Instructions for professional repair or replacement of walking beams due to wear or damage.

Saddle Inspection

Procedure for inspecting saddle wear pads for excessive wear and determining replacement needs.

Rubber Spring Inspection for Damage

Inspection steps to identify damage like cuts, distortion, or chemical attack on rubber springs.

Rubber Spring Replacement Procedure

Step-by-step guide for replacing rubber springs in the suspension system.

Axle Alignment Procedures

Axle Measurement for Alignment

Methods and guidelines for accurately measuring axle alignment using various tools.

Axle Alignment Adjustment Guide

Detailed instructions on how to adjust axle alignment for proper vehicle tracking and handling.

Trouble Shooting Common Issues

Appendix A: Restrictor Can Application Chart

Appendix B: Walking Beam Repair and Welding

Appendix C: Saddle Wear Pad Repair and Welding