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Champion 7EC - User Manual

Champion 7EC
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Summary

General Aircraft Description

Aircraft Specifications and Performance

Fuselage Frame Construction

Aileron and Tail Surfaces

General Control Surface Attachment

Fabric is attached to control surfaces using PK screws, washers, and pinked tape as described on the wing surface covering.

Rudder Design and Trim Tab

Rudder has a top leading edge for counterbalance. An adjustable trim tab compensates for yaw.

Elevator Attachment and Trim Tab

Elevators attach to horizontal stabilizers. Left elevator has an all-metal trim tab assembly operated from the cabin.

Horizontal Stabilizer Construction

Designed in two interchangeable sections, with SAE 2330 steel rod braces for rigidity.

Vertical Stabilizer Details

Integral part of fuselage, offset 7/8 inch to the left to compensate for torque.

Aileron Construction

All-metal, single spar, fabric-covered frames attached with clevis fittings for control movement.

Fuel System Configuration

Fuel System Overview

Two types of fuel systems: 13-gallon fuselage tank with optional auxiliary wing tanks, or two 13-gallon wing tanks.

Fuselage Tank System

Main tank attached to fuselage top front frame. Auxiliary tanks outboard of wing butt rib.

Wing Tank System

13-gallon aluminum main tank in each wing, connected via manifold to firewall and gascolator.

Gascolator Filter Assembly

Strains fuel, collecting sediment and water. Located on engine side of firewall.

Primer Operation

Three slow primer pump movements force fuel into induction system for cold weather starting.

Vent System Function

Main wing tanks interconnected by vent system. Auxiliary tanks have individual vent lines.

Control System Operation and Adjustment

General Control System Operation

All control surfaces are cable operated. Steel torque tube connects control sticks for coordinated longitudinal control.

Aileron System Adjustments

Rigging load 22-28 pounds. Adjustable via turnbuckles accessed through cabin enclosure.

Rudder System Operation

Rudder tension is spring-loaded. No adjustment necessary. Nose gear steering integral with rudder on tricycle model.

Elevator System Adjustments

Adjustable via turnbuckles aft of rear stick. Rigging load should be 45-55 pounds.

Elevator Trim Tab Friction Control

Access to friction knob via cabin opening. Tightening/loosening knob applies friction to tab adjustment arm.

Rudder System with Nose Gear Steering

Nose gear steering is integral with the rudder system on the tricycle model.

Fixed Equipment Components

Fixed Equipment Overview

Details cabin enclosure components except pedals and control system parts.

Windows and Windshield Materials

Plexiglass used for minimal discoloration. Front left windows are aluminum reinforced.

Aircraft Door Design

One-piece stamped, spotwelded aluminum alloy door with integrated map compartment.

Engine Control Panel

Recessed panel houses ignition switch, carburetor heater control, and fuel shut-off valve.

Floorboard Construction

Floorboards consist of three-ply laminated fir, sectioned and bolted to the fuselage frame.

Main Landing Gear System

Main Landing Gear General

Equipped with exclusive 'No Bounce' hydraulic spring type main landing gear for minimum fuselage loading.

Oleo Case Frame Assembly

Incorporates frame and cylinder housing spring and hydraulic unit. Attaches to fuselage at specific stations.

Oleo Assembly Maintenance

Consists of spring, piston, cylinder. Requires specific oil quantity. Packing replacement instructions provided.

Axle Strut Description

Welded non-heat treated 4130 steel tubing, attached to fuselage yoke and oleo assembly.

Brake and Wheel Assembly Details

Mechanical Brake System

Cleveland C7000 Brake, internal expander, shoe-type unit. Hardened steel cams operate shoes.

Mechanical Brake Wheels

Die cast aluminum alloy wheels, clamped with alloy steel bolts. Heavy gauge pressed steel brake drum.

Hydraulic Brake System

Cleveland C2000-H Brake, internal expander, shoe-type unit. Hydraulic cylinders actuate shoes.

Hydraulic Brake Wheels

Cleveland wheel assembly C38500-HA used. Wheel halves similar to mechanical brake wheel.

Tail Wheel Assembly

SCOTT MODEL 3000-Al steerable or 3-24B full swivel assemblies attached to leaf spring.

Tail Wheel Fork and Bushing

Manganese Silicon steel fork with bronze bushing at bracket. Bracket and axle have Zerk fittings.

Rudder Attachment Springs

Provided to lessen strain in turning and absorb shock from rudder arm to tailwheel fork.

Tail Wheel Leaf Springs

Attached to tail post bottom lug with bolts and shimmed with leather pads.

Tail Wheel Tire

General solid rubber 6 x 2 steel wire reinforced tire to eliminate rolling off during rough usage.

Main Landing Gear Tires

600 x 6, 4-ply, low-pressure tires. Inflate to 15-20 psi depending on load.

Nose Gear Tire

A 500 x 5 tire used on the nose gear. Inflate to approximately 15 psi.

Electrical System Schematic

Aircraft Operation Dos and Donts

Pre-Flight and Routine Checks

DO tie ship down, cover pitot tube, check fuel/oil, keep ship clean, check flags, oil pressure, controls, and sediment bulb daily.

Engine Warm-up and Lubrication

DO fasten safety belt, check engine/mount bolts every 20 hours, lubricate oleos every 25 hours, face wind during warm-up.

Improper Handling Practices

DON'T use rudder edge to push, leave plane untied, hangar without fuel, use strong soap, imitate stunt pilots.

Maintenance and Tire Pressure

DON'T neglect 20/100 hour checks, neglect tire pressures (15-20 psi), or use waste fabric for cleaning windows.

Summary

General Aircraft Description

Aircraft Specifications and Performance

Fuselage Frame Construction

Aileron and Tail Surfaces

General Control Surface Attachment

Fabric is attached to control surfaces using PK screws, washers, and pinked tape as described on the wing surface covering.

Rudder Design and Trim Tab

Rudder has a top leading edge for counterbalance. An adjustable trim tab compensates for yaw.

Elevator Attachment and Trim Tab

Elevators attach to horizontal stabilizers. Left elevator has an all-metal trim tab assembly operated from the cabin.

Horizontal Stabilizer Construction

Designed in two interchangeable sections, with SAE 2330 steel rod braces for rigidity.

Vertical Stabilizer Details

Integral part of fuselage, offset 7/8 inch to the left to compensate for torque.

Aileron Construction

All-metal, single spar, fabric-covered frames attached with clevis fittings for control movement.

Fuel System Configuration

Fuel System Overview

Two types of fuel systems: 13-gallon fuselage tank with optional auxiliary wing tanks, or two 13-gallon wing tanks.

Fuselage Tank System

Main tank attached to fuselage top front frame. Auxiliary tanks outboard of wing butt rib.

Wing Tank System

13-gallon aluminum main tank in each wing, connected via manifold to firewall and gascolator.

Gascolator Filter Assembly

Strains fuel, collecting sediment and water. Located on engine side of firewall.

Primer Operation

Three slow primer pump movements force fuel into induction system for cold weather starting.

Vent System Function

Main wing tanks interconnected by vent system. Auxiliary tanks have individual vent lines.

Control System Operation and Adjustment

General Control System Operation

All control surfaces are cable operated. Steel torque tube connects control sticks for coordinated longitudinal control.

Aileron System Adjustments

Rigging load 22-28 pounds. Adjustable via turnbuckles accessed through cabin enclosure.

Rudder System Operation

Rudder tension is spring-loaded. No adjustment necessary. Nose gear steering integral with rudder on tricycle model.

Elevator System Adjustments

Adjustable via turnbuckles aft of rear stick. Rigging load should be 45-55 pounds.

Elevator Trim Tab Friction Control

Access to friction knob via cabin opening. Tightening/loosening knob applies friction to tab adjustment arm.

Rudder System with Nose Gear Steering

Nose gear steering is integral with the rudder system on the tricycle model.

Fixed Equipment Components

Fixed Equipment Overview

Details cabin enclosure components except pedals and control system parts.

Windows and Windshield Materials

Plexiglass used for minimal discoloration. Front left windows are aluminum reinforced.

Aircraft Door Design

One-piece stamped, spotwelded aluminum alloy door with integrated map compartment.

Engine Control Panel

Recessed panel houses ignition switch, carburetor heater control, and fuel shut-off valve.

Floorboard Construction

Floorboards consist of three-ply laminated fir, sectioned and bolted to the fuselage frame.

Main Landing Gear System

Main Landing Gear General

Equipped with exclusive 'No Bounce' hydraulic spring type main landing gear for minimum fuselage loading.

Oleo Case Frame Assembly

Incorporates frame and cylinder housing spring and hydraulic unit. Attaches to fuselage at specific stations.

Oleo Assembly Maintenance

Consists of spring, piston, cylinder. Requires specific oil quantity. Packing replacement instructions provided.

Axle Strut Description

Welded non-heat treated 4130 steel tubing, attached to fuselage yoke and oleo assembly.

Brake and Wheel Assembly Details

Mechanical Brake System

Cleveland C7000 Brake, internal expander, shoe-type unit. Hardened steel cams operate shoes.

Mechanical Brake Wheels

Die cast aluminum alloy wheels, clamped with alloy steel bolts. Heavy gauge pressed steel brake drum.

Hydraulic Brake System

Cleveland C2000-H Brake, internal expander, shoe-type unit. Hydraulic cylinders actuate shoes.

Hydraulic Brake Wheels

Cleveland wheel assembly C38500-HA used. Wheel halves similar to mechanical brake wheel.

Tail Wheel Assembly

SCOTT MODEL 3000-Al steerable or 3-24B full swivel assemblies attached to leaf spring.

Tail Wheel Fork and Bushing

Manganese Silicon steel fork with bronze bushing at bracket. Bracket and axle have Zerk fittings.

Rudder Attachment Springs

Provided to lessen strain in turning and absorb shock from rudder arm to tailwheel fork.

Tail Wheel Leaf Springs

Attached to tail post bottom lug with bolts and shimmed with leather pads.

Tail Wheel Tire

General solid rubber 6 x 2 steel wire reinforced tire to eliminate rolling off during rough usage.

Main Landing Gear Tires

600 x 6, 4-ply, low-pressure tires. Inflate to 15-20 psi depending on load.

Nose Gear Tire

A 500 x 5 tire used on the nose gear. Inflate to approximately 15 psi.

Electrical System Schematic

Aircraft Operation Dos and Donts

Pre-Flight and Routine Checks

DO tie ship down, cover pitot tube, check fuel/oil, keep ship clean, check flags, oil pressure, controls, and sediment bulb daily.

Engine Warm-up and Lubrication

DO fasten safety belt, check engine/mount bolts every 20 hours, lubricate oleos every 25 hours, face wind during warm-up.

Improper Handling Practices

DON'T use rudder edge to push, leave plane untied, hangar without fuel, use strong soap, imitate stunt pilots.

Maintenance and Tire Pressure

DON'T neglect 20/100 hour checks, neglect tire pressures (15-20 psi), or use waste fabric for cleaning windows.

Champion 7EC Specifications

General IconGeneral
ManufacturerChampion Aircraft Corporation
Model7EC
TypeLight Utility Aircraft
First Flight1955
Crew1
Capacity1 passenger
Stall speed43 mph
Rate of climb600 ft/min (3.0 m/s)
Service ceiling13, 000 ft