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Chen Hsong Ai-02 User Manual

Chen Hsong Ai-02
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Ai-02 Operation Manual
Chen Hsong Ai-02 Injection Multi-function Computer
Operation Manual
CHENHSONG HOLDINGS LTD.
TEL : +852-26653888,26653222 (Headquaters, Hong Kong)
+86-755-84139999 (Industrial park, Shenzhen)
Web : www.chenhsong.com.hk
Version: 2013_04
1

Table of Contents

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Chen Hsong Ai-02 Specifications

General IconGeneral
BrandChen Hsong
ModelAi-02
CategoryDesktop
LanguageEnglish

Summary

Product Overview

Characteristics

Details the product's design, technology, and compliance with standards.

Basic Features

Lists the key functionalities and capabilities of the system.

Function Comparison

Ai-02 vs. Ai-01 Features

Compares the features of the Ai-02 with the Ai-01 model.

Computer Panel Introduction

Panel Layout

Overview of the computer's main display and control interface.

Control and Function Keys

Explains keys for operation modes and forming conditions.

Data Input and Navigation

Details numeric keypad and navigation keys for data entry.

Power Switch and Startup

Explains emergency stop, start buttons, and power requirements.

Operational Instructions

Starting the Computer

Steps for powering on and initializing the computer system.

Normal Operation Settings

Instructions for configuring and operating the system in normal mode.

Cycle Monitoring

How to view and analyze the machine's operational cycle data.

Mould Opening Settings

Configuration parameters for the mould opening process.

Mould Closing Settings

Configuration parameters for the mould closing (clamping) process.

Clamping & Injection Pressure

Settings for mould clamping force and injection pressure.

Injection Process Settings

Detailed configuration for the injection process stages.

Pressure Holding Settings

Parameters for controlling the pressure holding stage of injection.

Plasticizing/Back Pressure Settings

Configuration for screw plasticizing and back pressure.

Automatic Purge Setup

Instructions for setting up the automatic purge function.

Ejector Settings

Parameters for controlling the ejector mechanism.

Carriage Settings

Configuration for the carriage movement and its stages.

Air Blowing Settings

Settings for the air blowing function during mould opening.

Core Pulling A Settings

Parameters for the first core pulling function (Core A).

Core Pulling B Settings

Parameters for the second core pulling function (Core B).

Core Pulling C Settings

Parameters for the third core pulling function (Core C).

Timer Settings

Configuration of various timer functions within the system.

Counter 1 Settings

Setting parameters for counter functions.

Temperature Deviation Alarm Setup

Configuration of temperature deviation alarms for different stages.

Hot Runner Temperature Setup

Settings for hot runner temperature control for multiple zones.

Function Settings

Configuration of various operational functions and modes.

Mould Data Selection

Options for selecting and managing mould data.

Statistical Value Monitoring

Displays and monitors statistical production data.

Time Monitor

Interface for monitoring the status of various system timers.

Counter Monitor

Interface for monitoring the status of various counter functions.

Input Monitor

Displays the status of all input signals to the computer.

Output Monitor

Displays the status of all output signals from the computer.

Relay Monitor

Monitors the status of internal relays within the system.

Program Monitor

Allows monitoring of internal program logic and relay states.

Injection Termination Position

Shows the injection termination position and average values.

Injection Speed Curve

Displays and allows comparison of injection speed curves.

Injection Pressure Curve

Displays and allows comparison of injection pressure curves.

Help Functionality

Provides access to help information for various functions.

Language & System Time Settings

Configuration for system language and current time.

Action Stroke Stage Selection

Configures the number of stages for different machine actions.

Ramp Settings

Defines the ramp (slope) settings for speed and pressure changes.

Speed 1 Output Settings

Configures the output settings for Speed 1.

Pressure Output Settings

Configures the output settings for Pressure.

Back Pressure Output Settings

Configures the output settings for Back Pressure.

Speed 2 Output Settings

Configures the output settings for Speed 2.

Initial Setting (Decoder Origin)

Sets initial operational parameters and decoder origin.

Auxiliary Velocity & Pressure Settings

Settings for auxiliary velocity and pressure adjustments.

Timer Settings

Configures timer settings for various machine operations.

Counter Setting 2

Additional counter settings.

Factory Settings

Configuration of factory default parameters and machine information.

Warning Record Display

Shows a log of system warnings and alarms.

Network Settings

Settings for network connectivity and system management.

Password Modification

Allows modification of system passwords for security.

Manual Lubrication Settings

Configuration for manual lubrication cycles and alarms.

Mould Adjustment Settings

Settings for adjusting mould thickness and clamping force.

Machinery Adjustment

Adjustments for machine speed reduction percentage.

Maintenance Settings

Configuration of maintenance reminders and intervals.

Reset Method of Initial Point

Procedures for resetting initial machine points after power loss.

Alarm and Treatment

Computer Alarm Explanation

Explains the meaning and cause of various computer alarms.

Forming Operation Explanation

Temperature Control Settings

How to set and manage temperature control for various stages.

Heat Preservation Settings

Settings for heat preservation function.

Operation Mode Selection

How to select and switch between operating modes.

Position, Speed, Pressure Settings

Setting parameters for position, speed, and pressure.

Forming Condition Figure Settings

How to input and adjust figures for forming conditions.

Proportional Control Adjustment

Explains proportional control adjustment for pressure and speed.

Counter Instructions

Explains the functions of internal computer counters.

Timer Usage Instructions

Explains the functions and usage of internal computer timers.

Input & Output Point Description

Lists and describes the computer's input and output points.

Special Interface Operation

Circuit Diagrams

Input Connection (Encoder)

Shows the input connection diagram for the encoder version.

I/O Board Layout (Potentiometer)

Shows the layout of the I/O board for the potentiometer version.

Motor & Power Circuit (Piston Pump)

Circuit diagram for motor and power control (piston pump).

Motor & Power Circuit (SVP)

Circuit diagram for motor and power control (SVP).

Computer I/O Diagram (Potentiometer Input)

Diagram of computer I/O board input points for potentiometer version.

Computer I/O Board Input Diagram

Diagram of computer I/O board input points.

Computer I/O Board Output Diagram

Diagram of computer I/O board output points.

Extension I/O Board Diagram

Connection diagram for the extension I/O board.

Robot Interface (Euromap 67)

Interface diagram for robot communication (Euromap 67).

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