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Chicago Dryer King Edge User Manual

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KING EDGE
TM
Large Piece
Spreader/Feeder
INSTRUCTION MANUAL

Table of Contents

Questions and Answers:

Chicago Dryer King Edge Specifications

General IconGeneral
BrandChicago Dryer
ModelKing Edge
CategoryIndustrial Equipment
LanguageEnglish

Summary

Chapter 1 Introduction

1.1 Warranty

Provides details on the full page warranty statement located at the front of the manual.

1.2 Scope of Manual

Explains how the manual helps maintain safe, efficient, and cost-effective operation of the unit.

1.3 Safety

Emphasizes safe operation and maintenance, beginning with safe work habits and built-in safety features.

1.4 Equipment Description

Provides an overview of the King Edge spreader/feeder and its features.

Chapter 2 Installation

2.1 Site and Utility Requirements

Details recommended clearances and site requirements for efficient production, service, and maintenance access.

2.2 Installation Procedures

Covers essential steps for installing the spreader/feeder, including inspection and connections.

2.3 Pre-Operational Checkout

Outlines the necessary checkout procedures before placing the unit into full operation.

Chapter 3 Operating Guidelines

3.1 Safety Features

Describes built-in features that promote safety and proper operating procedures.

3.2 Operating Controls

Details the location and function of all external operating controls, including the CHI Panel.

3.3 Daily Operating Procedures

Provides consistent operational procedures for daily routines like start-up, flatwork handling, and shut-down.

3.4 Operating Techniques

Offers guidelines for producing the best possible flatwork spreading and feeding.

Chapter 4 Preventive Maintenance

4.1 Daily PM (8 hours)

Covers daily maintenance tasks including general cleanliness and listening for abnormal sounds.

4.2 Weekly PM (50 hours)

Details weekly maintenance tasks such as cleaning photosensors and checking inverters.

4.3 Monthly PM (200 hours)

Outlines monthly maintenance tasks including cleaning and lubricating drive chains.

4.4 Semi-Annual PM (1000 hours)

Covers semi-annual maintenance tasks like cleaning air filters and greasing bearings.

4.5 Annual PM (2000 hours)

Details annual maintenance tasks such as checking electrical connections and insulation resistance.

Chapter 5 Operating Principles

5.1 Electrical System

Reviews incoming power, distribution, controls, sensors, and switches operating the unit.

5.2 Compressed Air System

Explains compressed air requirements, distribution, controls, and pneumatic system mechanisms.

5.3 Mechanical System

Details drive mechanisms powering parts and how items are moved through the unit.

5.4 Sequence of Operation

Provides a step-by-step guide to the unit's operational phases and error reactions.

Chapter 6 Troubleshooting

6.1 CHI Diagnostic Message Index

Lists diagnostic messages from the CHI Panel for troubleshooting start faults and general faults.

6.2 LED Diagnostics

Provides a procedure to trace components and identify problems using LED indicators on control boards.

6.3 Electrical

Details troubleshooting steps for electrical issues like unit not starting or shutting down unexpectedly.

6.4 Mechanical

Addresses mechanical issues such as noisy operation, ribbon problems, and sluggish machine performance.

6.5 Prefeed/Inlet Section

Troubleshoots issues related to the prefeed/inlet section, including carriage movement and flatwork stopping.

6.6 Transfer Section

Covers troubleshooting for the transfer section, including assembly travel and corner drop issues.

6.7 Spread Section

Addresses issues with spreading flatwork, such as improper spread or clamp problems.

6.8 Discharge Section

Troubleshoots problems with flatwork laydown, overlapping, and ribbon tracking on the discharge.

6.9 Sensor Function

Details troubleshooting for sensor function issues, including alignment and failure messages.

6.10 CHI Panel

Covers troubleshooting for CHI Panel malfunctions, communication errors, and program issues.

6.11 Compressed Air System

Addresses troubleshooting for compressed air system issues like lack of supply or low pressure.

Chapter 7 Repair

7.1 Safety Considerations

Reviews essential safety steps and precautions to protect personnel and the machine during repair.

7.3 Prefeed/Inlet Section

Provides repair procedures for components in the prefeed/inlet section, like bearing adjustment and belt replacement.

7.4 Transfer Section

Details repair procedures for the transfer section, including clamp adjustments and assembly replacement.

7.5 Spreader Section

Covers repair procedures for the spreader section, such as clamp adjustments and belt replacements.

7.6 Discharge/ByPass Section

Provides repair procedures for the discharge/bypass section, including ribbon and drive roll maintenance.

7.7 Sensors

Details repair procedures for sensors, including alignment, sensitivity adjustment, and replacement.

7.8 Compressed Air System

Covers repair procedures for the compressed air system, including cylinder adjustments and pressure settings.

CHI Panel Operation

I. Operation

Explains CHI Panel controls, indicators, program selection, speed control, counters, and self-diagnostics.

II. Programming

Details procedures for starting and making programming changes to the CHI Panel.

III. Adjustment

Covers adjustments for inlet, transfer, spreader, discharge, ironer speed, and program settings.

IV. Testing

Explains how to use the testing function to verify proper operation and aid troubleshooting.

King Edge Spreader Feeder Technical Specifications

Production

Details production specifications including variable speed drive output.

Motors

Lists specifications for the various motors used in the spreader/feeder.

Electrical

Provides electrical specifications including total amps and voltage requirements.

Compressed Air

Details compressed air requirements such as maximum air use and operating pressure.

Approximate Shipping Weight

Provides approximate shipping weights for domestic and export packaging.

General Torque Specification Chart

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