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Chicago Dryer King Edge User Manual
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KING EDGE
TM
Large Piece
Spreader/Feeder
INSTRUCTION MANUAL
2
Table of Contents
Chicago Dryer Company© Instruction Manual #3018-029D
3
Default Chapter
3
Table of Contents
3
Chapter 1 Introduction
9
Warranty
10
Scope of Manual
10
Safety
11
Safe Work Habits
11
Safety Features
12
Equipment Description
14
Machine Widths
14
Optional Equipment
14
Chapter 2 Installation
15
Site and Utility Requirements
16
Installation Procedures
17
Inspection
17
Uncrating, Placement and Alignment
18
Floor Trough Installation
20
Inlet Conveyor Upper Pulley Installation
20
Compressed Air Supply Connection
21
Electrical Connection
22
Pre-Operational Checkout
26
Final Protective Wrapper Removal
26
Security of Hardware
26
Clean the Corner Photosensors
27
Compressed Air Supply Checkout
27
Safety Device/Control Function Checkout
29
Spread/Feed Function Check
31
Checkout Completion
32
Cleaning the Unit
32
Chapter 3 Operating Guidelines
33
Safety Features
34
Main Disconnect Switch
34
Safety Guards
34
Safety STOP Buttons
34
Safety Interlock Switches
35
Safety Labels
35
Operating Controls
36
Daily Operating Procedures
38
Start-Up
38
Interconnected Stop Circuit (Option) Operation Notes
39
Flatwork Handling
40
Handling Jams and Misfeeds Safely
43
Shut-Down
44
Operating Techniques
44
Maximum Efficiency
44
Maximum Feeding Speed
44
Chapter 4 Preventive Maintenance
46
Daily PM (8 Hours)
46
Watch and Listen for Anything Abnormal
46
General Cleanliness
46
Check Safety Equipment
47
Weekly PM (50 Hours)
47
Clean the Photosensors and Reflectors
47
Check and Clean Inverters
48
Check for String Accumulation
48
Check Rodless Air Cylinder Bearings
48
Inspect Inlet Transfer Rodless Air Cylinder
49
Check the Clutch-Brake Roller Alignment
51
Check Spreader Clamp Linear Assembly Bearings
51
Lubricate Upper Spreader Rail, Carriage Rails and Rail Bearings
52
Inspect Air Filter/Regulator/Drain
53
Check Air Pressure Settings
53
Check Ribbon Condition
55
Monthly PM (200 Hours)
56
Clean and Lubricate Drive Chains and Friction Roll Hinge
56
Check Upper and Lower Spreader Belt Condition and Tension
57
Inspect Drive Belt Condition
58
Check Setscrews
58
Semi-Annual PM (1000 Hours)
58
Check and Grease Bearings
60
Replace Rodless Air Cylinder Bearings
62
Annual PM (2000 Hours)
64
Check All Electrical Connections
65
Check Insulation Resistance to Earth Ground
65
Chapter 5 Operating Principles
67
Safety
68
Electrical System
68
Power System
68
Control System
75
Compressed Air System
82
Air Filter/Regulators
82
Air Pressure Switch
82
Air Reservoir
82
Air Valves/Air Valve Solenoids
82
Air Bars
82
Mechanical System
84
Prefeed Drive System
84
Inlet Drive System
85
Spread Drive System
86
Discharge Drive System
87
By-Pass Drive System
87
Sequence of Operation
88
Stand-By Phase
89
Start-Up Phase
89
Prefeed/Input Phase
90
Transfer Phrase
90
Spread Phase
91
Large Piece Discharge Phase
91
Small Piece (Bypass Conveyor) Discharge Phase
92
Error Conditions
92
Chapter 6 Troubleshooting
93
Troubleshooting
94
Default Chapter
98
CHI Diagnostic Message Index
98
LED Diagnostics
100
Electrical
102
Center Stop Interlock/!Service or Clear Fault
103
Left Side Stop/Interlock/!Service or Clear Fault
103
Right Side Stop/Interlock/!Service or Clear Fault
103
Circuit Breaker Tripped!Service or Clear Fault
103
Inverter/Motor Overload!Service or Clear Fault
103
Florescent Lamp Does Not Light
104
Unit Starts, then Shuts down
104
Unit Is Running Normally then Goes into Standby State
105
Ironer/Folder Not Ready
105
Unit Starts, Blank Message Screen
105
Mechanical
106
Noisy Operation
106
Discharge or Bypass Ribbons Not Working
106
Rotating Elements Stop
106
Machine Operation Is Sluggish Message Reads: AIR PRESSURE IS lo
106
Prefeed/Inlet Section
107
Station Carriage Does Not Clamp and Transport Flatwork
107
Station Carriage Continually Goes up and down
107
Flatwork Stops at the Inlet Transfer Pickup Clamps
107
Clutch-Brake Rollers Stop Late; Corners Dropped; Corner Size Inconsistent
108
Flatwork Jams at Inlet Transfer Point
108
Flatwork Stops at the Inlet Transfer Drop off Point
108
Neither Side of Clutch-Brake Rollers Stop
108
Cylinder Outer Band Is Vibrating
109
Flatwork Wraps Around Brake-Clutch Rolls
109
Inlet Flatwork Interferes with Spreading Flatwork
109
Inlet Transfer Rodless Air Cylinder Making Excessive Noise
109
Machine Stops Message Reads
109
Corner Clutch Jammedshutdown before Removing
109
Transfer Section
110
Transfer Assembly Does Not Travel Forward, Message Reads: TRANSFER CYLINDER JAMMED/SHUTDOWN before CLEARING
110
Transfer Assembly Does Not Travel Forward, no Message
110
Corner Dropped During Transfer
110
Corner Grabbed then Dropped by the Transfer Clamp
111
Spread Section
112
Flatwork Not Properly Spread Message Reads: UPPER SPREADER STALLED
112
Upper Spreader Clamps Bang or Drag at the Center of the Unit
112
Excessive Spread Force on Flatwork
113
Too Little Spread Force on Flatwork
113
Upper Spreader Is Not Reaching the Center Home Position
113
Upper Spreader Speed Inconsistent
113
Flatwork Pulls out of Clamps When Spreading
114
Upper Spreader Clamps Return to the Center too Fast
114
Jam / Sensor at Left Wall
115
Jam / Sensor at Right Wall
115
Jam / Sensor at Inlet Conv
115
Excessive Pull to One Side
115
Lower Spreader Belts Reverse Direction
115
Discharge Section
116
Sensor Function
118
CHI Panel
119
Compressed Air System
120
Chapter 7 Repair
123
Safety Considerations
124
Parts Availability
124
Prefeed/Inlet Section
125
Prefeeder Carriage Linear Bearing Adjustment
125
Prefeeder Carriage Belt Tension Adjustment
126
Prefeeder Carriage Belt Replacement
126
Clutch-Brake Roller Alignment
127
Clutch-Brake Roller Drive Belt Tension Adjustment
129
Inlet Conveyor Drive Belt Tension Adjustment
130
Enabling/Disabling Automatic Misfeed Reject
130
Transfer Section
131
Transfer Clamp Check and Adjustment
131
Transfer Clamp Assembly Replacement
134
Transfer Clamp Roller Adjustment
136
Rodless Air Cylinder Carrier Bracket Tension Adjustment
137
Spreader Section
137
Spreader Clamp Mechanical Adjustment
138
Upper Spreader Belt Tension Adjustment
138
Upper Spreader Belt Replacement
139
Upper Spreader Clamp Linear Bearing Replacement
140
Lower Spreader Drive Belt Tension Adjustment
141
Lower Spreader Drive Belt Replacement
142
Lower Spreader Belt Replacement
142
Lower Spreader Belt Gap Adjustment
143
Discharge/Bypass Section
145
Discharge/Bypass Conveyors Ribbons Tension Adjustment
145
Discharge/Bypass Conveyors Ribbons Replacement
146
Discharge Conveyor Guide Ribbons Tension Adjustment/Replacement
149
Discharge Conveyor Drive Belt Tension Adjustment
150
Bypass Conveyors Drive Belt Tension Adjustment
150
Discharge/Bypass Conveyor Drive Roll Tracking Tape Replacement
151
Discharge Conveyor Doffer Roll Pressure Adjustment
155
Discharge Conveyor Doffer Roll Cover Replacement
156
Sensors
158
General Photosensor Alignment
158
Corner Photosensors Alignment
159
Roller Photosensors Alignment
160
Taut Photosensors Alignment
161
General Photosensor Sensitivity Adjustment
162
Roll Photosensors Sensitivity Adjustment
163
Photosensor Replacement
164
Proximity Sensor Positioning Adjustment
165
Proximity Sensor Replacement
166
Compressed Air System
166
General Air Cylinder Adjustment
167
Inlet Clamps Air Pressure Adjustment
169
Roller Counterpoint Air Pressure Adjustment
170
Inlet Transfer Rodless Air Cylinder Service
171
Tighten the Drive T
171
Tighten the Drive Blocks
172
Tighten the Carriage Block
173
Increase the Air Cushion
174
Tighten the Inner Band
175
Left Spreader Clamp Air Pressure Adjustment
178
Air Bar Alignment
179
Air Foil Adjustment
180
Air Laydown Assist (Option) Air Pressure Adjustment
181
5
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Chicago Dryer King Edge Specifications
General
Brand
Chicago Dryer
Model
King Edge
Category
Industrial Equipment
Language
English
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