AIR
CONDITIONING
(5.9L DIESEL) 24 - 7
J8924-34
Fig.
19
Insert
Seal
Sleeve
Protector
Fig.
20
Install
Seal
Assembly
(6)
Coat seal retainer
with
clean refrigerant oil.
Use seal
seat
tool
to
install
(Fig. 21).
Press
lightly
against seal.
(7)
Install
snap
ring.
Beveled
edge
lies outward
from
compressor. Flat side lies toward compressor. It
may be
necessary
to
lightly
tap the
snap
ring
to se-
curely
position it in its groove.
(8)
Replace
clutch
spacer
shims.
(9)
Tap new
felt
ring
into
place (Fig. 22).
(10)
Align
front
plate keyway to compressor shaft
key.
J8924-36
Fig.
21
Install
Seal
Retainer
J8924-37
Fig.
22
Install
New
Felt
Ring
(11)
Using shaft protector, tap
front
plate to shaft
until
it has bottomed to the
clutch
shims (Fig. 12).
Listen
for a distinct
change
of sound during the tap-
ping
process.
(12)
Replace shaft hex nut. Tighten the hex nut to
37 Nnn (27 ft. lbs.) torque.
(13)
Check air gap
with
feeler gauge. The
specifi-
cation
is 0.406-0.787 mm (0.016-0.031
inch).
If air
gap is not consistent around the circumference,
lightly
pry up at the
minimum
variations (Fig. 13).
Lightly
tap down at points of
maximum
variation.
The
air gap is determined by the spacer shims.
When
installing the original or a new clutch as-
sembly, try the original shims first. When install-