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CLIVET WSAN-XEM 50.4 User Manual

CLIVET WSAN-XEM 50.4
54 pages
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M0L140E15-05
27-08-2018
WSAN-XEM 50.4 - 120.4
Installation and
operating manual
Air cooled heat pump for external installation
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CLIVET WSAN-XEM 50.4 Specifications

General IconGeneral
BrandCLIVET
ModelWSAN-XEM 50.4
CategoryHeat Pump
LanguageEnglish

Summary

General Description and Unit Information

Manual Overview

Provides correct unit installation, use and maintenance procedures.

Preliminaries for Operation

Only qualified personnel can operate on the unit, as required by regulation.

Risk Situations Identification

Details situations causing damages to things and injuries to people.

Intended Use of the Unit

Specifies the unit's intended application for air-conditioning.

Installation Guidelines

Guidance on positioning, hydraulic, electrics, and ducting.

Maintenance Planning

Plan periodic inspection and maintenance to avoid repair costs.

Unit Modification Policy

Unit modifications void warranty and manufacturer responsibility.

Breakdown and Malfunction Procedures

Instructions for handling unit breakdown or malfunction.

User Training Requirements

Installer must train user on operation, settings, and breakdown procedures.

Data Update Information

Product improvements may require manual data changes.

User Guidance and Data

Keep manual accessible, note unit data, and report breakdowns.

Unit Identification Details

Details on serial number label and its information.

Serial Number Importance

Identifies each unit uniquely and is used for spare parts orders.

Assistance Request Procedure

Note serial number data for easy access when assistance is needed.

Unit Reception and Handling

Storage Recommendations

Observe external packaging instructions for storage.

Handling and Lifting Procedures

Instructions for verifying weight, identifying critical points, and lifting.

Packaging Removal

Instructions for safe removal of packaging material.

Anti-Vibration Mount Support

Details on the optional anti-vibration mount support.

Unit Positioning Requirements

Functional Space Allocation

Ensures good unit operation, maintenance access, and safety.

Optimal Unit Positioning

Criteria for external installation, limiting vibration, and avoiding obstacles.

Condensate Water Management

Procedure for managing condensate water to avoid wetting pedestrian areas.

Safety Valve Installation

Installer responsibility for safety valve installation per EN 378.

Water Connections and Quality

Water Quality Specifications

Specifications for water quality, including limits and potential issues.

Risk of Freezing Prevention

Measures to prevent freezing of water connections.

Anti-Freeze Solution Considerations

Considerations for using anti-freeze solutions, including pressure drop.

Water Flow-Rate Requirements

Requirements for water flow-rate within exchanger limits and system conditions.

Minimum System Water Content

Ensuring sufficient water content to avoid frequent compressor cycling.

Hydraulic Connection Steps

Steps for connecting hydraulic lines, including precautions.

Recommended Hydraulic Connections

Defines components and positioning for recommended hydraulic connections.

Water Filter Installation

Details on water filter installation and maintenance.

Flow Switch Functionality

Ensures unit shutdown if water is not circulating, requiring specific installation.

Hydraulic Operation Sequence

Steps for filling, venting, and testing the hydraulic system.

Hydronic Assembly Configurations

Details on hydronic assembly configuration options.

Domestic Hot Water Valve Option

Details on the optional domestic hot water valve.

Partial Energy Recovery Functionality

Configuration for producing hot water during cooling mode.

Electrical Connections and Setup

Electrical Data Identification

Information on unit electrical data from the serial number label.

Electrical Connection Procedures

Steps for making electrical connections, ensuring safety and compliance.

Signal and Data Line Guidelines

Guidelines for laying signal and data cables to avoid interference.

Power Input Cable Specifications

Table specifying cable sections and tightening torques for power input.

Customer Electrical Connections

Diagram and list of customer-performed electrical connections.

Computer Connection and Configuration

Instructions for connecting to the unit via computer for configuration.

Modbus, RS485, LonWorks, BACnet Connectivity

Requirements for Modbus/LonWorks/BACnet cable connections.

LonWorks System Specifications

Specifications for LonWorks cable type and configurations.

BACnet IP Integration

Details for connecting to the unit via BACnet IP.

Remote Control System Options

Information on distance and connection for remote control options.

Unit Start-up Procedures

Start-up General Description

Operations for unit start-up by qualified technicians.

Preliminary Start-up Checks

List of checks before unit power supply and start-up.

Detailed Start-up Sequence

Detailed sequence for unit start-up after power supply.

Refrigeration Circuit Checks

Checks for the refrigeration circuit, including pressure and oil stains.

Water Circuit Checks

Checks for the water circuit, including cleaning, filling, and air evacuation.

Electric Circuit Verification

Checks for the electric circuit, conductors, voltage, and phase balance.

Compressor Crankcase Heater Checks

Instructions for connecting and checking compressor crankcase heaters.

Voltage and Load Checks

Checks for air/water temperatures, voltage, and electrical load absorptions.

Remote Control System Check

Check connections of remote controls and optional components.

Demand Limit Configuration

How to limit absorbed electric power using an external 0-10 Vcc signal.

Climatic Text Setpoint Adjustment

Configuration of temperature curves for setpoint adjustment.

Water Reset Setpoint Correction

Correction of setpoint based on water reset parameters.

ECOSHARE Functionality

Details on ECOSHARE function for managing multiple units.

Evaporator Water Flow-Rate Checks

Checks on evaporator water flow-rate and pressure drops.

Start-up Report Data Collection

Identifying operating data for unit control over time.

Operating at Reduced Load

Considerations for reduced load operation and potential damages.

2014/68/UE PED Directive

Information on directive for installers, users, and maintenance technicians.

Unit Control Interface

LED Indicator Functions

Information on LED indicators for status and alarms.

Display Variable Explanations

Explanation of display variables and their meanings.

Control Panel Key Functions

Description of control panel keys and their functions.

Changing Unit Operating State

Procedure for changing the unit's operating state (OFF, ECO, ON).

Changing Unit Operating Mode

Procedure for changing the unit's operating mode (Cooling, Heating).

Modifying Setpoint Values

Steps to modify setpoint values for cooling, heating, and hot water.

Scheduler Configuration

How to set events (Off, Eco, On) for each day of the week.

Displaying Machine Status

Procedure to display machine state and general circuit information.

Keyboard Settings Adjustment

Settings for the control panel keyboard and its functions.

Alarm Management and Reset

Procedure for identifying, resetting, and managing alarms.

Unit Maintenance Procedures

Maintenance General Description

Maintenance must be done by authorized centres or qualified personnel.

Inspection Frequency Schedule

Schedule for performing inspections every 6 months minimum.

Unit Booklet for Records

Advisable to create a unit booklet for noting interventions.

Standby Mode Procedures

Procedures for turning off the unit during long periods of inactivity.

Air Coil Cleaning

Instructions for cleaning the air coil and preventing fin damage.

Electric Fan Checks

Checks for fan fixing, bearings, and terminal protection covers.

Water Side Exchanger Maintenance

Importance of clean exchanger surfaces for thermal exchange.

Circulating Pump Checks

Checks for leaks, bearing status, and terminal protection of pumps.

Water Filter Maintenance

Check that no impurities prevent correct water passage.

Flow Switch Maintenance

Checks for flow switch operations and removal of incrustations.

Shut-off Valve Seal Information

Instructions regarding the compressor supply line shut-off valve seal.

Crankcase Heater Checks

Checks for closure and operation of the crankcase heater.

Copeland Scroll Compressor Protection

Information on advanced scroll temperature protection.

Insulation Condition Check

Check the condition of insulations and renew seals if necessary.

System Discharge Procedure

Steps for system discharge, including evacuation and cleaning.

Unit Accessories

VARYFLOW+ (2 Inverter Pumps)

Water diagram for VARYFLOW+ system with two inverter pumps.

Hydronic Assembly (1 ON/OFF Pump)

Water diagram for hydronic assembly with one ON/OFF pump.

Hydronic Assembly (2 ON/OFF Pumps)

Water diagram for hydronic assembly with two ON/OFF pumps.

Anti-Vibration Mount Support Details

Details on anti-vibration mount support codes and dimensions.

Decommissioning Procedures

Unit Disconnecting Steps

Procedures for disconnecting the unit, recovering gas and solutions.

Dismantling and Disposal Guidelines

Unit must be sent to authorized centres for dismantling and disposal.

EC RAEE Directive Compliance

Information on waste electrical and electronic equipment disposal regulations.

Residual Risks and Safety

General Residual Risk Description

Common risk situations not controlled by the manufacturer.

Handling Operation Risks

Risks associated with handling operations without proper precautions.

Installation Operation Risks

Risks from incorrect installation: leaks, electric shock, damage.

General Operational Risks

Risks from anomalies, accidental contact, non-qualified maintenance.

Refrigerant Handling Risks

Risks from refrigerant exposure, safety valve activation, and heat sources.

Hydraulic Parts Risks

Risks from defects in tubing or attachments causing leaks or projection.

Unit Dimensional Specifications

Dimensions for Sizes 50.4-65.4

Dimensional drawings and specifications for specific unit sizes.

Dimensions for Sizes 70.4-90.4

Dimensional drawings and specifications for specific unit sizes.

Dimensions for Sizes 100.4-120.4

Dimensional drawings and specifications for specific unit sizes.

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