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Club Car 2007 Carryall 295 User Manual

Club Car 2007 Carryall 295
564 pages
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Manual Number 103209114
Edition Code 1006F1208E
Gasoline, Diesel and IntelliTach, and Homologated Vehicles
2007 Carryall 295/295SE
and XRT 1550/1550SE
Maintenance and Service
Manual

Table of Contents

Questions and Answers:

Club Car 2007 Carryall 295 Specifications

General IconGeneral
BrandClub Car
Model2007 Carryall 295
CategoryUtility Vehicle
LanguageEnglish

Summary

SECTION 1 – SAFETY

GENERAL WARNING

General safety statements to be heeded when operating, repairing, or servicing the vehicle.

SECTION 2A – VEHICLE SPECIFICATIONS: HONDA GAS & KUBOTA DIESEL POWERED

295/295 SE AND 1550/1550 SE SPECIFICATIONS

Detailed specifications for various Carryall and XRT models, covering power source, steering, brakes, body, chassis, dimensions, and weights.

SECTION 4 – BODY AND TRIM

CLEANING THE VEHICLE

Procedures and cautions for cleaning the vehicle's body panels and seats.

SEAT REMOVAL

Procedures for removing vehicle seats.

CARGO BED – ELECTRIC LIFT

Procedures for removing the electric bed lift motor.

SECTION 6 – HYDRAULIC AND PARK BRAKE SYSTEMS

BRAKE SYSTEM INSPECTION

Guidance on inspecting the hydraulic and park brake systems for proper operation.

BRAKE SYSTEM TROUBLESHOOTING

Troubleshooting guide for common brake system symptoms with possible causes and corrective actions.

SECTION 7 – STEERING AND FRONT SUSPENSION

STEERING WHEEL REMOVAL

Steps to remove the steering wheel.

FRONT SUSPENSION

Guidance on adjusting front wheel alignment.

SECTION 10A – PERIODIC MAINTENANCE: HONDA GASOLINE & KUBOTA DIESEL POWERED VEHICLES

PERIODIC SERVICE SCHEDULE

Schedule for regular maintenance tasks on the engine, fuel filters, brakes, and hydraulic system.

PERIODIC LUBRICATION SCHEDULE

Schedule for lubricating driveshaft, rear suspension, attachment arm, and differentials.

ENGINE OIL AND FILTER CHANGE

Schedule and procedure for changing engine oil and filter.

SECTION 11A – TROUBLESHOOTING AND ELECTRICAL SYSTEM: KAWASAKI POWERED GASOLINE VEHICLES

TROUBLESHOOTING GUIDE

Guide to identify operating difficulties, probable causes, and suggested checks.

TEST PROCEDURE 1 – BATTERY

Information on battery testing procedures.

SECTION 12A – ELECTRICAL COMPONENTS: KAWASAKI POWERED GASOLINE VEHICLES

KEY SWITCH

Testing, removal, and installation of the key switch.

BATTERY

Information on battery testing and maintenance.

SECTION 13A – KAWASAKI GASOLINE ENGINE, MUFFLER, FUEL SYSTEM, AND CLUTCHES

ENGINE REMOVAL

Steps to remove the Kawasaki gasoline engine.

CLUTCH TROUBLESHOOTING

Troubleshooting clutch problems.

DRIVE BELT

Inspection and replacement of the drive belt for wear and glazing.

SECTION 14 – DRIVETRAIN COMPONENTS

HALF SHAFTS

Procedure for removing and installing half shafts.

FRONT DIFFERENTIAL REMOVAL

Steps for removing the front differential.

TRANSMISSION REMOVAL

Steps to remove the transmission.

SECTION 15 – RADIATOR AND COOLANT SYSTEM (DIESEL)

ENGINE COOLANT CHANGE

Steps for draining and refilling the engine and radiator coolant.

COOLANT RESERVOIR REMOVAL

Procedure for removing the coolant reservoir.

SECTION 16 – HYDRAULIC ATTACHMENT SYSTEM

RELIEVING HYDRAULIC SYSTEM PRESSURE

Procedure to relieve hydraulic pressure before servicing components.

JOYSTICK

Testing the joystick for switch continuity.

CYLINDER DISASSEMBLY

Identification of parts and procedure for disassembling hydraulic cylinders.

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