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Club Car Carryall 1 Service Manual

Club Car Carryall 1
176 pages
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Manual Number 103373106
Edition Code 1007D1210C
DS Villager 4, Carryall 1, Turf 1
IQ System Electric Vehicles
2008-2011 IQ System
Maintenance and Service
Manual Supplement

Table of Contents

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Club Car Carryall 1 Specifications

General IconGeneral
BrandClub Car
ModelCarryall 1
CategoryElectric Vehicles
LanguageEnglish

Summary

Section 11 - Electrical System and Testing

Wiring Diagrams

Schematic diagrams illustrating vehicle electrical connections and components.

Troubleshooting Guides

Guides for identifying and resolving vehicle operating difficulties with symptom-cause-action.

Section 12 - IQ Display Module (IQDM) Series 2 and IQDM-P Diagnostics

Faults Menu

Displays detected faults from the speed controller for troubleshooting.

Section 13 - Electrical Components

Solid State Speed Controller

Procedures for testing, removing, and installing the speed controller.

Section 14 - Batteries

Battery Testing Procedures

Comprehensive procedures for testing battery condition, including charger, voltage, hydrometer, and discharge tests.

Section 16A – Motor (Model 5BC59JBS6390)

Motor Component Inspection and Repair

Inspecting and servicing motor components such as armature, bearings, brushes, and windings.

Motor Assembly and Installation

Step-by-step instructions for assembling and installing the motor.

Section 16B – Motor (Models EJ4-4001 and EJ8-4001A)

Motor Internal Tests

Procedures for testing internal motor circuits like short circuits, armature, and field opens.

Motor Components Inspection and Testing

Inspecting motor components like armature, bearings, brushes, and windings.

Motor Reconditioning and Assembly

Procedures for reconditioning, assembling, and installing the motor.

Motor Installation

Procedures for installing the motor onto the transaxle.

Section 17 – Transaxle (Type G)

Section 18 – IQ Display Module (IQDM-P) Programming

Programming Vehicle Settings

Adjusting speed settings, fast acceleration, and pedal up mode via the handset.

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