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Club Car Carryall 2 Plus User Manual

Club Car Carryall 2 Plus
92 pages
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2008Turf/CarryallVehicle
OwnersManual
ElectricandGasolineTurf1/Carryall1,Turf2/
Carryall2,Carryall2PlusandTurf6/Carryall6

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Club Car Carryall 2 Plus Specifications

General IconGeneral
BrandClub Car
ModelCarryall 2 Plus
CategoryUtility Vehicle
LanguageEnglish

Summary

Notice and Foreword

Warranty Information

Warranty details are at the end of the manual.

Proprietary Information

Manual contains copyrighted and proprietary information.

Vehicle Conformance

Vehicles do not conform to automotive safety standards for public roads.

Foreword

Introduction to the manual and vehicle.

Customer Support

Club Car customer support system for service and parts.

Maintenance Items

Lists regular and periodic maintenance items with part numbers.

Safety Decal and Feature Identification

Practice Safety

Importance of reading and following safety procedures.

Proposition 65 – State of California

Warning about chemicals causing cancer or reproductive harm.

Safety Details

Explains DANGER, WARNING, CAUTION statements and decal importance.

General Warnings

Essential safety statements for operation, repair, and service.

ELECTRIC TURF 1/CARRYALL 1 Decals

Identifies safety decals on Electric Turf 1/Carryall 1 models.

ELECTRIC TURF 1/CARRYALL 1 Decals (Continued)

Identifies safety decals on Electric Turf 1/Carryall 1 models.

ELECTRIC TURF 1/CARRYALL 1 Decals (Continued)

Identifies safety decals on Electric Turf 1/Carryall 1 models.

ELECTRIC TURF 2/CARRYALL 2 Decals

Identifies safety decals on Electric Turf 2/Carryall 2 models.

ELECTRIC TURF 2/CARRYALL 2 Decals (Continued)

Identifies safety decals on Electric Turf 2/Carryall 2 models.

ELECTRIC CARRYALL 6 Decals

Identifies safety decals on Electric Carryall 6 models.

ELECTRIC CARRYALL 6 Decals (Continued)

Identifies safety decals on Electric Carryall 6 models.

GASOLINE TURF 1 AND 2, CARRYALL 1 AND 2 Decals

Identifies safety decals on Gasoline Turf 1/2, Carryall 1/2 models.

GASOLINE TURF 1 AND 2, CARRYALL 1 AND 2 Decals (Continued)

Identifies safety decals on Gasoline Turf 1/2, Carryall 1/2 models.

GASOLINE CARRYALL 2 PLUS Decals

Identifies safety decals on Gasoline Carryall 2 Plus models.

GASOLINE CARRYALL 2 PLUS Decals (Continued)

Identifies safety decals on Gasoline Carryall 2 Plus models.

GASOLINE TURF 6/CARRYALL 6 Decals

Identifies safety decals on Gasoline Turf 6/Carryall 6 models.

GASOLINE TURF 6/CARRYALL 6 Decals (Continued)

Identifies safety decals on Gasoline Turf 6/Carryall 6 models.

Safety Information and General Warnings

Practice Safety

Warning about rotating parts hazard.

Proposition 65 – State of California

Warning about chemicals causing cancer or reproductive harm.

Safety Details

Explains hazard definitions (DANGER, WARNING, CAUTION).

General Warnings

Dangers related to batteries and gasoline.

General Warnings (Continued)

Importance of following all safety procedures.

General Information and Controls

General Information

Overview of vehicle types and features.

Model Identification

Information on how to identify vehicle serial numbers.

Controls and Indicators

Description of the vehicle's key switch operation.

Forward/Reverse Control

Operation of the forward/reverse control.

Headlight Control

Operation of the headlight switch.

Low Oil Warning Light

Function of the low oil warning light on gasoline vehicles.

Fuel Gauge/Hour Meter

Function of the fuel gauge/hour meter on gasoline vehicles.

Battery Warning Light

Function of the battery warning light on electric vehicles.

Battery Condition Indicator

Indicator for battery status on electric Carryall 6.

Accelerator Pedal

Operation of the accelerator pedal.

Brake Pedal

Operation of the brake pedal.

Park Brake Pedal

Operation of the park brake pedal.

Tow/Run Switch

Operation and conditions for using the Tow/Run switch.

Circuit Breaker

Function and reset of the circuit breaker on IQ Plus vehicles.

Neutral Lockout

Function of the neutral lockout switch on gasoline vehicles.

Choke

Operation of the choke for starting gasoline vehicles.

Pre-Operation, Performance, and Driving Instructions

Pre-Operation and Daily Safety Checklist

General checks for parts, decals, tires, and battery.

Warning: Seat Plastic Removal

Warning about removing seat plastic before operation.

Performance Inspection

Checks for Forward/Reverse, Brakes, and Park brake.

Driving Instructions

Operating instructions for electric vehicles.

Driving Instructions (Gasoline Vehicles)

Operating instructions for gasoline vehicles.

Warning: Licensed Drivers

Only licensed drivers should operate the vehicle.

Driving Instructions (Continued)

Warnings about passenger limits and cargo bed use.

Starting the Vehicle

Step-by-step procedure for starting the vehicle.

Driving Instructions (Continued)

Starting procedures for electric and gasoline vehicles.

Warning: Downhill Speed Control

Warnings about controlling speed downhill.

Stopping the Vehicle

Procedure for stopping the vehicle.

Warning: Driving Through Water

Warning about water affecting brakes.

Bed Latch, Parking, Prop Rod, and Loading

Caution: Hill Stop Procedure

Caution about holding position on a hill.

Parking and Leaving the Vehicle

Procedure for parking and securing the vehicle.

Bed Latch

Warning about crush area when closing bed.

Note: Prop Rod

Note about prop rod on specific models.

Prop Rod

Danger of bed falling if prop rod is not secure.

Prop Rod Warnings

Warnings about disengaging prop rod and lowering bed.

Warning: Bed Hold-down Bolts

Warning about importance of bed hold-down bolts.

Loading and Unloading Warnings

Warnings for loading and unloading the vehicle.

Towing and Transporting

Towing with the Vehicle

Warnings and guidelines for towing the vehicle.

Towing With The Vehicle (Continued)

Specific warnings for towing the vehicle.

Transporting on a Trailer

Warnings and requirements for transporting on a trailer.

Storage Instructions

Storage – Electric Vehicles

Instructions for storing electric vehicles.

Caution: Battery Freezing

Caution about battery freezing in low temperatures.

Preparing the Electric Vehicle for Extended Storage

Steps to prepare electric vehicles for long-term storage.

Returning the Stored Electric Vehicle to Service

Steps to return stored electric vehicles to service.

Storage – Gasoline Vehicles

Instructions for storing gasoline vehicles.

Danger: Fuel Handling

Dangers related to fuel handling.

Warning: Fuel Shut-off Valve

Instructions for fuel shut-off valve during storage.

Caution: Fuel Expansion

Caution about fuel expansion and filling level.

Preparing the Gasoline Vehicle for Extended Storage

Steps to prepare gasoline vehicles for long-term storage.

Returning the Stored Gasoline Vehicle to Service

Steps to return stored gasoline vehicles to service.

Maintenance

Maintenance

Importance of regular maintenance for vehicle performance.

Warning: Service Problems

Warning about operating vehicle with problems.

Periodic Service Schedules

Overview of periodic service schedules.

Warning: Service Precautions

Warnings before servicing the vehicle.

Periodic Service Schedule – Electric Vehicles

Service intervals for electric vehicles.

Periodic Service Schedule – Gasoline Vehicles

Service intervals for gasoline vehicles.

Lubrication Schedules

Periodic Lubrication Schedules

Overview of lubrication schedules.

Periodic Lubrication Schedule – Electric Vehicles

Lubrication intervals for electric vehicles.

Periodic Lubrication Schedule – Gasoline Vehicles

Lubrication intervals for gasoline vehicles.

Vehicle Systems

Vehicle Controller – Electric Vehicles

Information on the electric vehicle's speed controller.

Batteries – Electric Vehicles

Dangers associated with batteries and charging.

Battery Safety Precautions

Safety precautions for working with batteries.

Caution: Battery Charging

Caution regarding battery charging.

Battery Care

Warnings about battery connections and wire integrity.

Battery Charger – Electric Vehicle

Safety precautions for using the battery charger.

Caution: Overfilling Batteries

Caution about not overfilling batteries.

Danger: Charging Area Ventilation

Danger of hydrogen gas during charging.

Warning: Charger Usage

Warnings about improper charger use or damage.

Caution: IQ Plus Chargers

Caution about using correct chargers for IQ Plus vehicles.

Plug and Receptacle

Inspection and maintenance of charger plug and receptacle.

Receptacle Fuse Link

Information on the receptacle fuse link for protection.

Battery – Gasoline Vehicle

Dangers associated with batteries and charging.

Warning: Fuse Link

Warning about blown fuse link.

Warning: Jump-Starting

Warning against jump-starting a dead battery.

Engine Oil – Gasoline Vehicle

Warning about damaged battery wire terminals.

Engine Oil Level Check

Procedure for checking engine oil level.

Caution: Dipstick Removal

Caution about dipstick removal while engine is running.

Engine Oil and Filter Change

Procedure for changing engine oil and filter.

Warning: Hot Engine Oil

Warning about hot engine oil during service.

Fueling, Cleaning, Accessories, and Registration

Fueling Instructions – Gasoline Vehicle

Dangers related to fueling vehicles.

Cleaning the Vehicle

Instructions for cleaning the vehicle.

Accessories

Information on available accessories.

Warning: Accessory Installation

Warning about proper accessory installation.

Subsequent Owner Registration

Procedure for registering the vehicle as a subsequent owner.

Warning: Cab Assemblies

Warnings about protective features of cab assemblies.

Vehicle Specifications

Vehicle Specifications – Electric Vehicles

Specifications for electric Club Car vehicles.

Vehicle Specifications – Gasoline Vehicles

Specifications for gasoline Club Car vehicles.

Club Car Warranties

Exclusions from Two Year Warranty

Items excluded from the Club Car warranty.

Voiding of Two Year Warranty

Conditions that void the Club Car warranty.

Sole Remedy under Two Year Warranty

Club Car's liability and remedy for defects.

How to Make a Warranty Claim (Two Year)

Procedure for making a warranty claim.

Disclaimer of Other Warranties

Disclaimer of other warranties and liability.

No Consequential Damages

Exclusion of incidental and consequential damages.

Warranty Information Contact

Contact information for warranty services.

Warning: Vehicle Modifications

Warning about vehicle modifications.

Club Car® Limited Four Year Warranty for 2008 Utility T-105 6-Volt Batteries

Terms of the four-year limited warranty for T-105 batteries.

Limited Warranty Exclusions (T-105 Batteries)

Exclusions from the battery limited warranty.

Warranty Limitations (T-105 Batteries)

Limitations on Club Car's liability for battery warranty.

Club Car® Limited Four Year Warranty for 2008 Utility T-145 6-Volt Batteries

Terms of the four-year limited warranty for T-145 batteries.

Limited Warranty Exclusions (T-145 Batteries)

Exclusions from the battery limited warranty.

Warranty Limitations (T-145 Batteries)

Limitations on Club Car's liability for battery warranty.

Club Car® Limited Four Year Warranty for 2008 Utility T-890 8-Volt Batteries

Terms of the four-year limited warranty for T-890 batteries.

Limited Warranty Exclusions (T-890 Batteries)

Exclusions from the battery limited warranty.

Warranty Limitations (T-890 Batteries)

Limitations on Club Car's liability for battery warranty.

Limited Warranty Exclusions (Computers/Controllers)

Exclusions from computer/controller warranty.

Warranty Limitations (Computers/Controllers)

Limitations on Club Car's liability for computer/controller warranty.

California Emission Control Warranty

California Emission Control Warranty Statement

Explains emission control warranty rights and owner responsibilities.

Manufacturer's Warranty Coverage

Details the emission control system warranty coverage period.

Owner's Warranty Responsibilities

Owner's duty for required maintenance and presenting vehicle.

Club Car Explanation of Emission Control Warranty

Explanation of emission control warranty terms.

Items Covered by Emission Warranty

Lists specific emission-related parts covered by warranty.

Exclusions from Emission Warranty

Exclusions from emission control warranty.

Voiding of Emission Warranty

Conditions that void the emission control warranty.

How to Make an Emission Warranty Claim

Procedure for making an emission control warranty claim.

Emission Control Information and Fuel Recommendations

Fuel Information

Recommendations for fuel type and octane rating.

Emission Control Information

Information on emission control systems.

Fuel and Oil Recommendations

Guidelines for fuel and oil.

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