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COBHAM C406-N Series User Manual

COBHAM C406-N Series
110 pages
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25-62-13
Page 1 of 110
JAN 24/11
570-5060 Rev. F
Initial Issue MAY 12/2003
Wulfsberg Electronics Division
6400 Wilkinson Rd., Prescott, AZ 86301
Cage Code: 1B7G3
Abbreviated Component Maintenance Manual
This manual includes data for the equipment that follows:
Component Part No. Model No.
C406-N SERIES
EMERGENCY LOCATOR TRANSMITTER
Emergency Locator Transmitter 453-5060 C406-N
Emergency Locator Transmitter 453-5061 C406-N HM

Table of Contents

Questions and Answers:

COBHAM C406-N Series Specifications

General IconGeneral
BrandCOBHAM
ModelC406-N Series
CategoryTransmitter
LanguageEnglish

Summary

INTRODUCTION

1. Manual Usage

Explains the manual's purpose, accuracy, and general information.

A. General

Explains the manual's purpose, accuracy, and general information.

B. Application

Details the manual's scope and applicability to the C406-N Series ELT.

MODEL DESCRIPTIONS

2. Model Descriptions

Describes the C406-N model ELT, its functions, and system components.

A. C406-N

Describes the C406-N model ELT, its functions, and system components.

B. C406-N HM

Describes the C406-N HM model, highlighting its helicopter-specific features.

APPROVALS

3. Approvals

Lists the TSO, TC, and other certifications for the ELTs.

A. C406-N and C406-N HM

Lists the TSO, TC, and other certifications for the ELTs.

B. Battery

Details the TSO certification for the lithium battery pack.

C. RTCA DO-160D Compliance

Refers to DO-160D environmental categories and their breakdown.

FREQUENCY ALLOCATIONS

4. Frequency Allocations

Addresses the 406.0-406.1 MHz transmitter window and frequency allocations.

A. Application

Addresses the 406.0-406.1 MHz transmitter window and frequency allocations.

B. Discussion

Discusses changes to the 406 MHz frequency and product label information.

REFERENCES

6. References

Lists regulatory documents referred to in the manual.

A. Regulatory Documents

Lists regulatory documents referred to in the manual.

B. Other Documents

Lists other documents available from Artex or Wulfsberg Electronics.

DESCRIPTION AND OPERATION

1. Description

Describes the ELT's automatic activation and transmission process.

A. Functional Overview

Describes the ELT's automatic activation and transmission process.

B. Components

Lists and illustrates the main components of the ELT and its assembly.

OPERATION

2. Operation

Provides a general overview of the ELT's operational flow and activation.

A. Operational Overview

Provides a general overview of the ELT's operational flow and activation.

B. Normal Operation

Details the conditions for normal ELT operation and aircraft navigation system interaction.

C. Manual Activation

Explains how to manually activate the ELT using control switches.

D. ELT Reset

Describes the procedure for resetting the ELT after accidental activation.

E. Functional Check

Recommends monthly functional checks to verify ELT operational status.

SPECIFICATIONS

3. Specifications

Lists environmental and physical specifications for the ELT, including shock and weight.

A. Environmental and Physical

Lists environmental and physical specifications for the ELT, including shock and weight.

B. Electrical

Details electrical specifications such as operating frequencies and power output.

C. Antennas

Lists specifications for approved antennas used with the ELT.

TEST AND FAULT ISOLATION

1. Inspection and Test Regulatory Requirements

Outlines inspection requirements based on US FARs.

A. United States

Outlines inspection requirements based on US FARs.

B. Canada

Details inspection requirements according to Canadian regulations.

C. Other Countries

States compliance with applicable national regulatory authorities.

2. Inspection and Test Procedures

Provides a checklist for ELT inspection and test completion.

A. Checklist

Provides a checklist for ELT inspection and test completion.

B. Preparation

Describes preparatory steps before performing inspections and tests.

C. Coax Cable and Wiring Connections Inspection

Details inspection of coax cable and wiring connections for damage.

D. ELT Mounting Tray and Hardware Inspection

Outlines inspection of the ELT mounting tray and hardware.

E. Battery Pack Inspection

Provides instructions for inspecting the battery pack, including expiration date.

F. G-Switch Functional Check

Details the procedure for testing the G-switch functionality.

G. Performance Testing Setup

Explains the setup for performing performance tests on the ELT.

H. 121.5 MHz Frequency Measurement

Describes the process for measuring the 121.5 MHz frequency.

I. Audio Modulation Check

Explains how to perform an audio modulation check.

J. 121.5/243.0 MHz Power Output Measurement

Details measuring the power output for 121.5/243.0 MHz.

K. 406 MHz Frequency Measurement

Describes how to measure the 406 MHz frequency.

L. 406 MHz Power Output Measurement

Details measuring the 406 MHz power output.

M. Current Draw Test

Explains how to perform a current draw test on the ELT.

N. Digital Message Verification

Describes verifying the ELT's digital message transmission.

O. ELT Reset Check

Details how to check the ELT reset function.

P. Installed Transmitter Test

Outlines the test for the installed transmitter.

Q. Antenna Test

Describes the procedure for testing the antenna.

R. Inspection and Test Documentation

Covers making entries in aircraft records after testing.

3. Fault Isolation

Provides guidelines for troubleshooting ELT self-test error codes.

A. Self-Test Error Troubleshooting Guidelines

Provides guidelines for troubleshooting ELT self-test error codes.

B. ELT Troubleshooting Guidelines

Offers general troubleshooting guidelines for ELT operational issues.

REMOVAL

1. ELT

Details the step-by-step procedure for removing the ELT.

A. ELT Removal

Details the step-by-step procedure for removing the ELT.

2. Battery

Explains how to remove the ELT battery pack.

A. Battery Pack Removal

Explains how to remove the ELT battery pack.

3. Material or Equipment Return

Provides information required for returning material to the factory.

A. Shipment Information

Provides information required for returning material to the factory.

B. Return Material Authorization

Details the process for obtaining and using an RMA number.

INSTALLATION

1. Regulatory Requirements and Guidelines

Covers TSO approval and installation requirements.

A. TSO C126, Paragraph D

Covers TSO approval and installation requirements.

B. FAA

Details FAA requirements and supporting documentation for installation.

C. Canada

Outlines installation requirements according to Canadian regulations.

D. Other Countries

States compliance with applicable national regulatory authorities.

E. RTCA

Provides RTCA guidelines for mounting and component attachment.

2. Mounting Tray

Guides the selection of a suitable location for the mounting tray.

A. Location

Guides the selection of a suitable location for the mounting tray.

B. Installation

Details the installation procedure for the mounting tray.

3. Antenna

Advises on selecting approved antennas based on installation needs.

A. Selection

Advises on selecting approved antennas based on installation needs.

B. Location

Guides the selection of a suitable location for antenna installation.

C. Installation

Details the procedure for installing the antenna.

4. Remote Switch

Guides placement of the remote switch in the cockpit.

A. Location

Guides placement of the remote switch in the cockpit.

B. Installation

Details the installation procedure for the remote switch.

5. Buzzer

Guides the selection of a suitable location for the buzzer.

A. Location

Guides the selection of a suitable location for the buzzer.

B. Installation

Details the installation procedure for the buzzer.

6. Wiring

Provides general wiring and grounding recommendations.

A. General Considerations and Recommendations

Provides general wiring and grounding recommendations.

B. Remote Switch Harness Fabrication

Details fabricating the remote switch harness.

C. ELT 22-Pin Plug Installation

Explains the installation of the ELT 22-pin plug.

D. Cockpit Remote Switch 9-Pin Plug Installation

Details installing the cockpit remote switch plug.

E. Wiring Installation

Covers routing and supporting wiring through the airframe.

F. Antenna Connection

Describes connecting the antenna coax cable.

G. Cockpit Remote Switch Power Connection

Details connecting power to the remote switch.

H. ELT Power Connection

Explains connecting power to the ELT.

I. Airframe Ground Connections

Covers making airframe ground connections.

J. Buzzer Connection

Details connecting the buzzer wires.

K. Remote Switch Final Installation

Covers final installation of the remote switch.

7. ELT Installation and Test

Details the step-by-step procedure for installing the ELT.

A. Installation

Details the step-by-step procedure for installing the ELT.

B. Post-Installation Testing

Outlines post-installation testing procedures for the ELT.

C. Installation Documentation

Covers documentation requirements for installation approval.

8. Battery Pack Installation

Details the procedure for reinstalling an existing battery pack.

A. Battery Reinstallation

Details the procedure for reinstalling an existing battery pack.

B. New Battery Installation

Explains the process for installing a new replacement battery.

HELICOPTER INSTALLATIONS - SPECIAL CONSIDERATIONS

9. Helicopter Installations - Special Considerations

Discusses prior considerations for ELT mounting in helicopters.

A. Background

Discusses prior considerations for ELT mounting in helicopters.

B. Recommendations

Recommends the C406-N HM ELT for helicopters due to its G-switch.

C. Orientation

Provides guidelines for orienting the ELT during helicopter installation.

APPENDIX A – ELT REGISTRATION

1. Background Information

Explains the Hex ID code and its transmitted information.

A. Hex ID Code

Explains the Hex ID code and its transmitted information.

B. Reason for Registration

Details why ELT registration is important for rescue coordination.

C. Registration Information Resources

Points to COSPAS-SARSAT documents for programming and registration.

2. Registration

Clarifies the aircraft owner's responsibility for ELT registration.

A. Responsibility

Clarifies the aircraft owner's responsibility for ELT registration.

B. Required Information

Lists the information needed for ELT registration.

C. Where to Register

Provides agency details for ELT registration in the US and other countries.

APPENDIX B – PROGRAMMING ADAPTER OPTION

1. Description and Operation

Explains the function of the Programming Adapter for reprogramming ELTs.

A. Purpose

Explains the function of the Programming Adapter for reprogramming ELTs.

B. Physical Description

Describes the physical characteristics of the Programming Adapter.

C. PA Programming

Covers programming the PA with aircraft ID information.

D. Operation

Explains the automatic operation of the PA.

2. Installation and Test

Details the wiring procedures for PA installation.

A. Wiring

Details the wiring procedures for PA installation.

B. Assembly

Covers the assembly of the PA onto the ELT plug.

C. Installation

Details the physical installation of the PA assembly.

D. Aircraft ID Verification Test

Outlines the test to verify aircraft ID reprogramming.

APPENDIX C – REMOTE SWITCH CONTROL PANEL OPTION

1. Description and Operation

Explains the G737 control panel as an optional replacement.

A. Purpose

Explains the G737 control panel as an optional replacement.

B. Control Panel Description

Describes the components of the control panel.

C. Modified Buzzer Description

Describes the modified buzzer for Boeing configurations.

D. Operation

Explains the operation of the remote switch control panel.

2. Remote Switch Control Panel Installation

Guides the selection of a cockpit location for the control panel.

A. Location

Guides the selection of a cockpit location for the control panel.

B. Installation

Details the installation procedure for the control panel.

3. Modified Buzzer Installation

Guides the selection of a location for the modified buzzer.

A. Location

Guides the selection of a location for the modified buzzer.

B. Installation

Details the installation procedure for the modified buzzer.

4. Wiring and Test

Details fabricating the wiring harness for the control panel.

A. Remote Switch Control Panel Wiring Fabrication

Details fabricating the wiring harness for the control panel.

B. Modified Buzzer Wiring Fabrication

Fabricates wires for the modified buzzer.

C. Remote Switch Control Panel Wiring Installation

Covers installing the wiring for the control panel.

D. Modified Buzzer Wiring Installation

Details wiring installation for the modified buzzer.

E. Standard Buzzer Installation

Covers installing the standard buzzer wiring.

F. Remote Switch Control Panel Final Installation

Covers the final installation steps for the control panel.

G. Remote Switch Control Panel Functional Test

Details functional testing of the control panel.

ILLUSTRATED PARTS LIST

1. Introduction

Explains the IPL's purpose and listing of spare parts.

A. Purpose

Explains the IPL's purpose and listing of spare parts.

B. IPL Usage Guide

Provides guidance on how to use the Illustrated Parts List.

2. Manufacturer Name and Address

Details how to order parts from Wulfsberg Electronics.

A. Ordering Information

Details how to order parts from Wulfsberg Electronics.

3. Explanation of Detailed Parts List Entries

Explains the 'Fig # & Item' column in the parts list.

A. Fig # & Item Column

Explains the 'Fig # & Item' column in the parts list.

B. Part # Column

Explains the 'Part #' column in the parts list.

C. Nomenclature Column

Explains the 'Nomenclature' column and its indenture system.

D. UPA (Units Per Assembly) Column

Explains the 'Units Per Assembly' column.

4. Detailed Parts List

Lists the detailed parts for the ELT main assembly.