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Cold Jet AERO 2 PCS 60 User Manual

Cold Jet AERO 2 PCS 60
49 pages
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Original Instructions [English] May 2019
PCS 60
Operator & Maintenance Manual

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Cold Jet AERO 2 PCS 60 Specifications

General IconGeneral
ModelAERO 2 PCS 60
Dry Ice Capacity60 lbs/hr
Hose Length20 ft (6 m)
Weight150 lbs
Dimensions24" x 24" x 48"
Nozzle OptionsMultiple

Summary

Introduction

About This Manual

Guidance on the manual's purpose, accessibility, and content.

About The PCS 60

Overview of the PCS 60's features and patented technology.

Environmental Impact

Information on dry ice as a safe, clean, and non-toxic medium.

Safety

General Safety Guidelines

Precautions for safe operation, maintenance, and authorized personnel.

CO₂ Safety

Hazards of dry ice (CO₂), tissue damage, and ventilation requirements.

Electrostatic Discharge

Risks of ESD and preventative measures during operation.

Safety Labels

Explanation of ISO symbols used on the machine for warnings and instructions.

Cautions and Warnings

Key cautions and warnings for safe operation and maintenance.

Specific Operational Warnings

Important warnings related to misuse, damage, and improper operation.

PCS 60 System Package

Performance Kit

Components included in the Performance Applicator Kit.

Precision Kit

Components included in the Precision Applicator Kit.

Unpacking the PCS 60 System

Step-by-step instructions for inspecting and unpacking the machine.

PCS 60 Data

PCS 60 Components

Performance Applicator Components

Precision Applicator Components

Nozzles

Control Panel and HMI Screens

Using the Rotary Encoder Dial

Guide on navigating, selecting, and adjusting settings using the dial.

Home Screen

Overview of the PCS 60's home screen interface and its elements.

Settings Screen

Description of the settings screen and its available options.

Hopper Level Indicator

Explanation of the hopper level indicator and its color coding.

Numeric Color Indicator

How numbers change states and colors indicate status.

Status Screen

Displays machine information like serial number, hours, pressure, and hopper temperature.

Operations

Personal Protective Equipment (PPE)

Requirements and importance of using proper PPE for operation.

Setting Up the PCS 60

Step-by-step guide to connect and prepare the PCS 60 for operation.

Compressed Air Supply

Requirements for compressed air quality for optimal performance.

Starting the PCS 60

Instructions for powering on and initiating the PCS 60 for blasting.

Blasting Dry Ice Particles

Techniques for optimal performance when blasting dry ice.

Shutting Down the PCS 60

Procedures for safely powering down the PCS 60 after use.

Reset Screen

Procedure to reset the machine after an emergency stop or grate removal.

Emergency Stop

Function and use of the emergency stop button for immediate shutdown.

Troubleshooting Warnings and Error Codes

Warning Definitions

Explains warning states (yellow/red) and error shutdowns.

Error Code Procedure

Steps to follow when an error code is displayed.

Cold Jet Connect™

Maintenance

Daily

Daily inspection tasks for hoses, connections, and the applicator.

Weekly

Weekly inspection tasks for the hopper, gears, and nozzle airflow.

Monthly

Monthly check and replacement of the air filter element.

Air Filter Replacement Procedures

Step-by-step guide to replace the air filter.

Biannual

Biannual inspection of hoses, cables, lights, and connections.

Recommended Spare Parts

Warranty

EU Declaration of Conformity

Schematics

PCS 60 Dimensional Drawing

Technical drawing showing the machine's dimensions.

PCS 60 Pneumatic Drawing

Pneumatic diagram illustrating system components and lines.

PCS 60 Electrical Schematic

Electrical diagram showing wiring and component connections.

Contact Information