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Colortronic Colotronic Blender - User Manual

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Gravimetric Slide Gate Batch Blender
Mitsubishi Controller
Part Number: 882.00273.00
Bulletin Number: BF1-615.3
Effective: 11/07/07
Write Down Your Serial Numbers Here For Future Reference:
_________________________ _________________________
_________________________ _________________________
_________________________ _________________________
We are committed to a continuing program of product improvement.
Specifications, appearance, and dimensions described in this manual are subject to change without notice.
DCN No. ____________
© Copyright 2007
All rights reserved.

Table of Contents

Questions and Answers

  • V
    Vanessa PadillaSep 23, 2025
    Why a feeder is retrying more than 2-4 times on Colortronic Colotronic Blender?
    • D
      Dana SawyerSep 23, 2025
      If a feeder is retrying more than 2-4 times on your Colortronic Blender, increase the Gate Cycle Time, which is found under Feed Algorithm Options. Make small adjustments and retest. Also, increase the Allowed Underfeed value under Feed Algorithm Options. Finally, decrease the Retries before Double Gate Time.
  • A
    annettegonzalezAug 25, 2025
    What to do if Colortronic Blender shows power interruption alarm?
    • P
      parkerrichardAug 25, 2025
      If the Colortronic Blender displays a 'POWER INTERRUPTION ALARM', check your power source to ensure it wasn't unintentionally disconnected during a batch. If you intentionally cut the power, no action is needed.
  • T
    Tammy CollinsAug 25, 2025
    What to do if Colortronic Blender shows E-STOP has been activated?
    • M
      marc40Aug 26, 2025
      If the Colortronic Blender displays 'E-STOP has been Activated', check the emergency stop button located on the front of the blender panel to ensure it hasn't been pressed.
  • K
    Kevin GonzalezAug 27, 2025
    Why Colortronic Colotronic Blender will not batch with empty mixer?
    • X
      xgarciaAug 27, 2025
      If the Colortronic Blender is not batching with an empty mixer, check the following: * Examine the mixer high-level switch sensitivity, as fines may have coated the level switch, requiring readjustment. * Check the proximity switch connection. * Ensure the recipe is correct. * Verify the batch size.
  • J
    Jennifer Noble MDNov 25, 2025
    Why Colortronic Colotronic mixer won’t shut off and runs continuously?
    • T
      Theresa ClarkNov 25, 2025
      If the Colortronic Blender mixer won’t shut off and runs continuously, check the following: * Verify if the mixer is configured for “Continuous Mixing” in the Mixer and Dump Setup; if so, set it to “Timed Mixing.” * Check the value of the mixer timer setting. * Check the value of the dump delay timer. * Check the mixer motor fuse, located in the control panel on the SSR for the mixer motor. If the unit has two (2) power inlets with a separate power inlet for the mix motor, the overload fuse will be located in the rear junction box on the blender frame. * Check the power source to the blender. * Check the load cell in diagnostics under direct scale readout; place a calibration weight on the weigh hopper and determine if the weight corresponds. * Check the load cells to ensure...
  • D
    David FullerSep 14, 2025
    Why I can’t calibrate the Scale without an error message on Colortronic Colotronic Blender?
    • S
      Samuel HuangSep 14, 2025
      If you can’t calibrate the Scale without an error message on your Colortronic Blender, this is caused by the difference in bits not being large enough. Using the Direct Scale Readout, examine current loadcell bits with and without the calibration weight. If the bits do not change significantly, then check for pellets jamming the loadcells and check the loadcell circuit. You might have a bad loadcell.
  • J
    Joshua ShahSep 12, 2025
    Why I’m not getting Out of Material Alarms on Colortronic Colotronic Blender?
    • K
      Kathy IbarraSep 12, 2025
      If you are not getting Out of Material Alarms on your Colortronic Blender, check the Alarm Flags & Feeder Setup to see if the feeder is configured to give you an alarm.
  • V
    Vanessa AndersonSep 13, 2025
    Why the feeder calibration values are moving too much on Colortronic Colotronic Blender?
    • J
      josephfloresSep 13, 2025
      If the feeder calibration values are moving too much on your Colortronic Blender, first, check that the displayed actual dispensed weight is accurate. If this is OK, then check to see if the hopper is properly vented. To do this, fill hopper and turn off the loader and retest.
  • D
    Donald HansenSep 4, 2025
    What to do if material sticks to the flapper of the weigh hopper and is not dumped in Colortronic Colotronic Blender?
    • E
      Emily StewartSep 5, 2025
      To resolve the issue of material sticking to the flapper of the weigh hopper and not being dumped in your Colortronic Blender, increase the Dump Cycles setting in Mixer and Dump Setup.
  • B
    brianramirezSep 2, 2025
    What to do if the material is not being mixed thoroughly in Colortronic Colotronic?
    • H
      hallsandraSep 2, 2025
      To address material that is not being mixed thoroughly in the Colortronic Blender, increase the Mixing Time in Mixer and Dump Setup. Note that over mixing material can cause the same problem. If you have the blender set for “Continuous Mixing” then change it to “Timed Mixing” and adjust the Mixing Time appropriately.

Summary

Shipping Information

In the Event of Shipping Damage

Notify carrier, hold damaged goods, file claim, and obtain RMA.

Chapter 1: Safety

Safety Symbols Used in this Manual

Explains DANGER, WARNING, CAUTION symbols for hazard communication.

Warnings and Precautions

General safety practices for operation, installation, and maintenance.

Responsibility

Outlines general, operator, and maintenance responsibilities for safety.

Maintenance Responsibility

Proper maintenance is essential to safety for repair and upkeep.

Chapter 2: Functional Description

Typical Features and Components

Details mechanical and controller features of the blending system.

Slide Gates

Air operated gates meter pellet ingredients, features diamond design.

Weigh Hopper

Weighs each batch, has discharge valve, rests on load cells.

Operator Control Panel Display

Describes the touch-screen interface for blender operation.

Safety Features

Information on safety devices and procedures inherent to the blender.

Electric Safety Interlock Switch

Shuts off power when mixer door is opened.

Chapter 3: Installation

Mechanical Installation

Site requirements and general procedures for mounting the blender.

Site Requirements

Details mechanical, electrical, and pneumatic connection requirements.

Electrical Connections

Requirements for connecting the blender to a power source, including voltage.

Pneumatic Connections

Requirements for supplying clean, dry compressed air to the blender.

Initial Set-up

Discusses mechanical and control system setup for the blending system.

Controller Set-up

Proper setup of control parameters for the blending system.

Blender Controller Menu Structure

Overview of the controller's menu hierarchy and navigation.

Blender Calibration

Recommends recalibration of load cells for accurate operation.

Verifying Calibration

Recommended periodic checks to ensure scale accuracy.

Feeder Calibration

Calibrating feeders prior to startup for optimal performance.

Alarm Setup

Configuring alarm settings for individual feeders and material status.

Initial Startup

Steps for starting the blender after installation and setup.

Chapter 4: Operation

Start-up and Quick Start Procedure

General operation steps and quick setup for blender startup.

Operator Displays

Describes the standardized menu format for user interaction.

Recipe Format Menu

Details options for selecting Quickset, Percentage, or Parts modes.

Quickset Mode

Recipe entry for injection molding, defaults to 6 components.

Percentage Mode

Recipe entry for extrusion/blow molding, uses batch percentages.

Parts Mode

Recipe entry for compounding, uses parts ratio rather than percentage.

Chapter 5: Maintenance

Chapter 6: Troubleshooting

Chapter 7: Appendix

Feed Algorithm and Calibration Options

Configuring metering algorithms and performing feeder calibrations.

Colortronic Colotronic Blender Specifications

General IconGeneral
BrandColortronic
ModelColotronic Blender
CategoryBlender
LanguageEnglish