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General| Brand | Columbia ParCar |
|---|---|
| Model | Expediter EX21-24S |
| Category | Electric Vehicles |
| Language | English |
Key safety recommendations for vehicle operation and servicing.
Location and importance of the VIN.
Technical specifications of the vehicle models.
Diagnosing common vehicle issues and their causes.
General information on the mechanical brake system.
Procedures for removing and installing front wheels and hubs.
Procedures for checking and adding water to batteries.
Maintenance and servicing of the traction motor.
Explains DANGER, WARNING, CAUTION, NOTICE statements.
All batteries can explode; use caution and protective gear.
Turn keyswitch OFF, neutral, block tires before service.
General information about the vehicle.
Explanation of VIN digits and their meaning.
Technical specifications of the vehicle models.
Controls the vehicle's electrical system.
A checklist for pre-operation inspections.
Safety precautions before performing vehicle service.
Schedule for electrical system maintenance tasks.
Schedule for checking and changing vehicle fluids.
Extreme caution required when lifting or working around a lifted vehicle.
Guidelines for storing the vehicle to maintain battery life.
Guidelines for safely transporting the vehicle.
Chart for converting between metric and imperial units.
Initial steps before troubleshooting a vehicle.
Diagnosing common vehicle issues and their causes.
Using PCPak for diagnosing system issues.
Checking the accelerator push value with diagnostic utility.
Verifying forward and reverse switch inputs to the controller.
Guide for diagnosing vehicle movement issues using LED flashes.
Diagnosing jerky or inconsistent vehicle operation.
Internal Mosfet failure or light issues.
Battery voltage low or high fault.
Troubleshooting and maintenance related to the brake system.
Maintenance and adjustment of the accelerator pedal.
Steps for disassembling the mechanical rear drum brake.
Steps for reassembling the brake drum.
Adjusting the mechanical brake linkage for proper operation.
Adjusting the mechanical brake linkage for proper operation.
Safety precautions before performing vehicle service.
Procedures for removing and installing front wheels and hubs.
Procedures for replacing steering shaft bearings.
Procedures for replacing steering shaft bearings.
Disassembly and assembly of the upper steering group.
Procedures for removing the front suspension fork.
Disconnecting short tie rod ends from steering shaft and trunnion.
Replacing worn or damaged bushings.
Procedures for removing and installing rear wheels.
Procedures for replacing rear axle wheel bearings.
Components of the rear suspension frame.
Rear axle is heavy; get help for removal to prevent injury.
Torque specification for differential bearing caps.
Safety glasses must be worn during disassembly and assembly.
Safety precautions before performing vehicle service.
Procedures for replacing the battery charger indicator.
Procedures for removing and installing the vehicle seat.
Differences in EV battery service requirements compared to automotive.
Procedures for cleaning battery terminals and connections.
Procedures for adding distilled water to batteries.
Safety warnings and guidelines for using battery chargers.
Operating instructions for the Delta-Q charger.
Meanings of red light flashes indicating charger errors.
Testing battery condition using specific gravity.
Interpreting discharge test results for battery health.
Procedures for handling and charging excessively discharged batteries.
Steps for removing batteries from the vehicle.
Maintenance and servicing of the traction motor.
Inspecting brushes and commutator for wear and damage.
Inspecting the armature diameter and commutator runout.
Inspecting brushes for wear, damage, and proper length.
Inspecting motor frame and field assembly for dirt and grease.
Inspecting electrical system cables for correct terminal identification.
Description of the ACEplus traction drive system.
Procedures for removing the contactor/solenoid.
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