Columbia 1990 Gasoline ParCar/Columbia Utilitruck User Manual

Name: Columbia 1990 Gasoline ParCar/Columbia Utilitruck
Brand: Columbia
Rating: 4 (1 reviews)

112 pages

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Preparation for Service3
Model Identification3
Engine and Model Identification3
Warnings and Cautions4
Table of Contents5
General Vehicle Information8
Specifications8
General Features8
Dimensions8
Fluids and Lubricants9
Torques9
Foot Pounds to Kilogrameters9
Metric Conversion Table10
General Information11
Safe Operating Rules11
Controls and Operation11
Parcars11
Storage12
Directional Key Switch12
Accelerator12
Brake12
Service13
Initial Service Checks13
Gasoline Powered Vehicles13
Electric Powered Vehicles13
Regular Service Intervals14
Troubleshooting15
Wheels, Tires and Front Hubs20
Tire and Wheel Assembly20
Tires20
Front Hub21
Break Tire Beads Free of Rim21
Removing Upper Bead from Rim21
Removing Lower Tire Bead from Rim21
Steering and Suspension23
Steering Wheel23
Front Suspension23
Steering Wheel Removal23
Adjustment24
Toe in / Toe Out/Camber24
Camber Adjuster24
Rack and Pinion Removal25
Leaf Spring Removal25
Tie Rod Removal26
A-Arm Removal26
Rear Suspension26
King Pin or Steering Arm Removal26
Replacing Rear Fork27
Replacing Rear Springs27
Rear Fork Bushing27
Replacing Rear Fork Bushing28
Frame Servicing28
Rear Axles and Differential29
Differential30
Disassembling and Inspecting Differential30
Ring Gear Runout Check31
Ring and Pinion Backlash Check31
Prying out Case31
Differential Assembly32
Recess for Puller32
Removing Ring Gear32
Driving out Lock Pin33
Remove Pin Mate Shaft33
Removing Rear Pinion Bearing Cup33
Assembling Differential34
Installing Pinion Mate Shaft34
Installing Lock Pin34
Pressing on Differential Bearings34
Rear Axle and Differential36
Differential Lubrication36
Removing Rear Axle36
Removing Rear Axle and Differential Assembly36
Bearing Cap Identification38
Removal of Drive Pinion Shaft Gear39
Remove Idler Gear Shaft39
Brakes40
Brake Cable Removal40
Brake Adjustment40
Brake Cable Removal and Adjustment40
Hand Parking Brake41
Hand Parking Brake Adjustment41
Parking Brake Adjustment41
C6E Hand Brake41
Body42
Windshield42
Seat and Handrails42
Parcar & Columbia Shuttle42
Front Housing Removal43
Rear Body43
Angle Bag Rack43
Stand-Up Bag Rack44
Parcar Engine45
Description and Operation46
Engine Removal46
Inspection and Repair of Motor Mounts47
Cylinder and Piston47
Cylinder Head Removal48
Connecting Rod Inspection48
Piston Pin Removal48
Cleaning and Inspection49
Cylinder Head49
Measuring Cylinder and Piston49
Fitting Piston in Cylinder50
Cylinder Bore Measurement50
Measuring Piston50
Piston Rings51
Ring Side Clearance51
Ring End Gap51
Piston Pin and Bearing52
Crankcase52
Crankshaft Disassembly54
Crankshaft Assembly54
Truing Crankshaft55
Crankshaft Runout55
Correcting Crankshaft Misalignment55
Fuel System57
Carburetor57
Low Speed Adjustment58
Throttle Stop Screw Adjustment58
Float Level Adjustment59
Governor Control Adjustment59
Throttle Control Link Adjustment59
Carburetor Removal61
Float Chamber62
Carburetor Body62
Fuel Pump62
Carburetor Troubleshooting64
Reed Valve66
Cleaning, Inspection and Repair66
Air Cleaner66
Fuel Tank67
Oil Injection Pump68
Bleeding Oil Injection Lines69
Ignition Timer Wire Routing69
Transmission70
Drive Belt70
Primary Drdive70
Primary Tool71
Secondary Drive73
Bushing Removal73
Secondary Drive Assembly73
Electrical75
Testing Directional Key Switch for Continuity75
Solenoid Testing76
Accelerator Microswitch76
Solid State Ignition78
Ignition Coil78
Spark Plugs80
Spark Plug Conditions and Analysis80
Core Bridging, Gap Bridging80
Testing Spark Plugs81
Setting Spark Gap81
Wet Fouling81
Overheating81
Starter-Generator82
Installing Spark Plugs82
Starting Circuit Test82
Charging Circuit Test83
Starter-Generator Removal83
Holding Brushes off Commutator84
Starter-Generator Disassembly84
Testing Brushes85
Cleaning and Inspection Brush Springs85
Visual Inspection of Armature85
Armature Ground Test86
Armature Short Test86
Armature Coil Balance Test87
Grounded Field Test87
Refinishing Commutator87
Recessing the Mica Separators87
Visual Inspection of Field Coils88
Open Field Test88
Voltage Regulator89
Gasoline Vehicle Battery89
Testing Voltage Regulator in Vehicle89
Antidote90
Battery in Vehicle91
Battery out of Vehicle91
Electric Vehicle Battery92
Load Testing92
Voltage Requirements at Ambient Temperatures92
Conditions Which Affect Charging94
Overall Battery Bank Condition after Charging94
Testing Battery94
Specific Gravity Test95
Using the Hydraulic Meter95
Preparation for Discharge Test96
Discharge Test Procedure96
Storing Batteries96
Interpretation of Discharge Test Results96
Component Operation97
Electronic Speed Control Adjustment97
Solenoid97
Motor Resistor97
Electrical Operation and Circuits98
To Adjust Speed Control98
Bench Testing Components101
Key Switch101
Electric Motor101
Motor Assembly103
Armature Inspection104
Commutator Inspection and Reconditioning104
Inspection of Field Windings104
Bearing Inspection104
Motor Terminal Identification105
Front of Vehicle106

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Columbia 1990 Gasoline ParCar/Columbia Utilitruck Specifications

General

Brand	Columbia
Model	1990 Gasoline ParCar/Columbia Utilitruck
Category	Offroad Vehicle
Language	English

Columbia 1990 Gasoline ParCar/Columbia Utilitruck User Manual

Table of Contents

Questions and Answers:

Columbia 1990 Gasoline ParCar/Columbia Utilitruck Specifications